Peter Cole wrote:
> "ram" <
[email protected]> wrote in message
>
news:[email protected]...
>> I have an old (ca. 1997-98) Nite Rider headlight that has given me many years of good use.
>> Unfortunately, due to a freak accident, I destroyed the battery to run it with. A new battery
>> from Nite Rider is priced at a whopping $160, which I don't really have. Is there a DIY way to
>> build a battery pack to run this bulb? I still have the original jack that fits into the light,
>> can I hook it up to some NiMH batteries from radio shack and get it to run? What kind of voltage
>> and amp-hours should I be shooting for? I believe that I can find a way to construct a battery
>> pack that straps onto the frame, and leaves the cells removable for recharging. Thanks in advance
>> for your advice on this matter.
>
> Nearly all bike lights are either 12 or 6 volt. Any sort of battery will work, a 12 volt battery
> on a 15 watt light will draw about 1.25 amperes, so to get a 2 hr run time you'll need 2.5 a/hr
> (or 30 w/hr). Do a google search on newsgroups and you'll find lots of stuff, as these lights are
> very popular and there's lots of DIY stuff done.
The Bikecurrent archives at topica.com are probably the best online resource. Use the search engine
judiciously -- there's a lot more there than you need to know. People on the list are very helpful,
but it isn't Usenet, so a higher level of netiquette is expected. Read everything else you can find
first, *then* ask *intelligent* queations.
> I believe I've heard of battery sellers that will even make up a new water bottle set of welded
> NiCads (NicadLady.com ??).
The Nicad Lady is an excellent source, for cells or cutom made packs. A friend of mine did indeed
get some packs made up there for a movie camera.
Definately get cells with solder tabs. Otherwise you'll have a heck of a time trying to solder them.
Pros use metal straps for wiring, spot welded on.
For cheap stuff on sale, check out BYD Battery (bydusa.com?). Don't get your cells from Radio
Shack. They're cheap, low quality generics from China, marked up incredibly. Others are a lot
better, and cheaper.
The easiest way to mount batteries on a frame is probably with a water bottle and cage.
Soldering some cells together and stuffing them into a water bottle is easy enough. Use your
imagination to make it work. The hot tip for holding the batteries in place is weatherstripping
foam in a spray can.
Don't try to use a lead-acid battery with this light, as others have suggested. Lead-acids really
don't put out enough current for a 15W light. 10W is the practical maximum. They also give you less
run time, unless you get a huge, heavy one, and your light will dim as the battery runs down. Plus,
they should have a different kind of charger. Nicad or NiMH will deliver more current to begin with,
and maintain their output throughout discharge. You can also use the charger you already have.
Have fun!
Matt O.