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Steel is better?

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Old 18-11.-2005, 12:43 PM   #1
tingle_wayne
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Default Steel is better?

My Bianchi is steel frame, but i'm still too new to tell the difference in the feel. Why do other people like steel so much? (i love my new bike)
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Old 18-11.-2005, 12:55 PM   #2
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Default Re: Steel is better?

Quote:
Originally Posted by tingle_wayne
My Bianchi is steel frame, but i'm still too new to tell the difference in the feel. Why do other people like steel so much? (i love my new bike)

I believe it is because steel has a bit more flex to it, many people complain that the ride of aluminium can be harsh. This is probably more noticable in mountain bikes. I rode an aluminium hardtail for 6 years and have been riding a steel hardtail for the last 4 years. While the frame geometries are a little different, I still think steel has a better feel to the ride....................peace
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Old 18-11.-2005, 08:23 PM   #3
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Default Re: Steel is better?

Quote:
Originally Posted by tingle_wayne
My Bianchi is steel frame, but i'm still too new to tell the difference in the feel. Why do other people like steel so much? (i love my new bike)

Because it gives.

Because it'll last a lifetime (if you ride nicely).

Because you can get it repaired if it breaks, no matter where in the world you are.

Because it sounds nice when you flick it.

Steel. More precious to me than gold.
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Old 18-11.-2005, 09:33 PM   #4
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Default Re: Steel is better?

Quote:
Originally Posted by wheelist
Because it gives.


That's a design feature, and not solely due to material properties. It can be achieved in any material.

Quote:
Because it'll last a lifetime (if you ride nicely).

Another design feature. If you want a frame that can take "unlimited" mileage you can have it in any material, as long as the design is adapted accordingly.

Quote:
Because you can get it repaired if it breaks, no matter where in the world you are.

Yeah, right. The odds of getting it repaired are better, but thin wall Cr-Mo tubing is not not the most forgiving material to work by a long shot. It's far easier making a mess of things rather than getting it right.
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Old 18-11.-2005, 09:59 PM   #5
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Default Re: Steel is better?

Quote:
Originally Posted by dabac
That's a design feature, and not solely due to material properties. It can be achieved in any material.
The modulus of elasticity of aluminium (whatever grade) is only about 1/3 that of steel. Whilst 'give' can be designed in, it's a natural occurrence in steel (as compared with aluminium). If it can be achieved in any material then why aren't frames made out of cheese?

Quote:
Originally Posted by dabac
Another design feature. If you want a frame that can take "unlimited" mileage you can have it in any material, as long as the design is adapted accordingly.
Again, aluminium frames simply won't last as long as steel. A few short seasons of hard racing and you'll need a new one. Not with steel. (I'm talking MTBs here of course)

Quote:
Originally Posted by dabac
Yeah, right. The odds of getting it repaired are better, but thin wall Cr-Mo tubing is not not the most forgiving material to work by a long shot. It's far easier making a mess of things rather than getting it right.
And again. Compare it to the alternatives.

p.s. you didn't criticise the comment about the sound of steel? Ping. Ping.
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Last edited by wheelist : 18-11.-2005 at 10:24 PM.
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Old 18-11.-2005, 10:53 PM   #6
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Default Re: Steel is better?

Have to agree with Wheelist.
I thought about getting a new mtb.
Looked at bikes with: steel, titanium, kinesium, scandium, and aluminum.
But when all is said and done you can't beat a good steel bike.
And the price is right for steel bikes.
It may weight more than other materials but the difference in weight isn't that important to me.
Now I'm down to deciding what is the best steel i.e. Columbus steel, Origin etc.
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Old 19-11.-2005, 12:12 PM   #7
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Default Re: Steel is better?

Quote:
Originally Posted by dabac
Another design feature. If you want a frame that can take "unlimited" mileage you can have it in any material, as long as the design is adapted accordingly.

Not true. The fatigue strength of steel (like any other material) will decrease with time under cyclic loading. Unlike aluminum, however, the decrease in steel’s strength will begin to taper off after a certain number of cycles. This occurs at the endurance limit of the material (usually expressed as a percent of ultimate strength). As long as the frame is designed such that it doesn’t encounter any loads above the endurance limit, then it will have infinite life. Aluminum, on the other hand, continues to decrease in strength until it eventually fails. In other words, given enough loading cycles, anything made from aluminum will fail (regardless of the design, this is a material issue). For a bicycle frame, a safe bet would be to replace an aluminum frame every 5 years (your mileage will vary). The same isn’t true for a properly designed and maintained steel (or titanium) frame which will last virtually forever.

BTW, this isn't an anti-aluminum post (my current ride is Al after all). I'm simply pointing out that there are some inherent differences in frame materials, especially in regards to lifespan. Stiffness, on the other hand, is largely a function of design, as mentioned previously.
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Old 19-11.-2005, 01:26 PM   #8
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Default Re: Steel is better?

Price!

It is also a matter of riding style and personal preference.

Flexy light, expensive= carbon
Stiff, light, and moderate = alu
Somewhere in between, affordable = steel

In general ... there are particular cases though
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Old 19-11.-2005, 10:42 PM   #9
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Default Re: Steel is better?

Why Steel is Real.

Objective
1) Up until the last decade steel was really the only affordable way to have a custom bike built. For many a custom may not be necessary, but if you are one of those folks who doesn't fit well on a "shelf" geometry custom frames are a blessing.

2) Repairability. This really applies more to lugged frames, but if you race a lot your chances of hitting the pavement at speed increase 10-fold and of course your equipment can get messed up when it is sliding across the asphalt or being run over by other riders. There is nothing worse than being a broke bike racer, out of town, with a tweaked or broken frame. Steel at least give you the opportunity to coldset the rear end, derailleur hanger, or in some cases have a tube or two replaced. There are still plenty of excellent craftsman who know how to repair a steel bike without messing it up.

3) Ride quality. I know some folks might jump on me for putting ride quality under the "Objective" heading. Before you do that, let us all just agree that steel offers a "different" ride quality as compared to the other materials which also offer their own unique qualities. See, if you put it in those terms you can be objective... as for the actualy quality of the ride, now we are getting subjective. I've ridden a both custom steel bike and a rigid aluminum bike in my career. I've logged more miles on steel bikes, but at least 10,000miles on the aluminum so I think I can make a valid comparison. What I can say for certain is that the aluminum bike is stiffer and lighter, but it also caused me more lower back fatigue in long races and training rides. One year, about mid season, my aluminum team bike (I won't mention the name but I think it started with the letter "C") broke. Well I should say it cracked at the junction of the seat and chain stay on the drive side. I didn't have a spare bike and it was going to take some weeks to get a replacement. My only choice was to change bikes mid-season back one of my own steel - God I never want to do that again, changing bikes mid season is a real PITA. The geometry was very close to being the same and I swapped all of the components over, so in a sense the only thing that changed was the frame. After the first race back on the steel bike, I had 0 lower back fatigue - actually it was my second race on that bike, but they were both in the same day! I think it was 150k total that day of criterium racing.

4) Steel is usually the cheapest. However, I bet if you look at actual manufacturing costs aluminum comes in a close second or maybe even cheaper. I think a lot of the big companies will take less margin in exchange for the opportunity to market another low-to-moderate range of bikes in their offering.


Subjective
1) Retro Weinie Factor. Steel frames have been around as long as the bicycle itself (go figure, actaully I'm not sure if the first frame was steel or not). Like many other material items with a rich history (vintage cars is another that comes to mind) there exists a sub culture of folks who are intrigued by the novelty of owning and using old technology. I must admit it is neat to think you can race on a frame that is built on 50 year old technology and still be somewhat competitive at the top level - where the other guys are out there on their super triple winged carbon/ti compact space fighter bikes.

2) Craftsmanship. Becuase it is older technology the construction method can, depending on who is building the steel frame, fall into the category of a craft. Selecting the tubes, drawing the print, mitering the tubes, brazing, and finishing - all done by hand. There is some charm and appeal to own a frame that is crafted.

I'm spent. I need to go work on my car.
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Old 20-11.-2005, 02:24 AM   #10
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Default Re: Steel is better?

Quote:
Originally Posted by chrisPDX
Not true. The fatigue strength of steel (like any other material) will decrease with time under cyclic loading. Unlike aluminum, however, the decrease in steel’s strength will begin to taper off after a certain number of cycles. This occurs at the endurance limit of the material (usually expressed as a percent of ultimate strength)...

I think you need to re-read that chapter in your text book. You've got that a bit backwards. Besides, doing a fatigue analysis on an actual bike frame is so horribly complex that any maufacturer that claims they did one either lied of half assed it.

Quote:
Originally Posted by Ausmith
2) Craftsmanship. Becuase it is older technology the construction method can, depending on who is building the steel frame, fall into the category of a craft. Selecting the tubes, drawing the print, mitering the tubes, brazing, and finishing - all done by hand. There is some charm and appeal to own a frame that is crafted.

Exactly. As lugged steel construction has shifted from the industry standard to a specialty market this is becoming more evident. I have no doubt that some of the steel frames being made today are the finest that have ever been built. Now if only I could afford one...
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Old 22-11.-2005, 03:56 AM   #11
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Default Re: Steel is better?

Quote:
Originally Posted by artmichalek
I think you need to re-read that chapter in your text book. You've got that a bit backwards.

From Fundamentals of Machine Component Design 3rd ed., by R. Juvinall & K. Marshek:

p. 306 “Numerous tests have established that ferrous materials have an endurance limit, defined as the highest level of alternating stress that can be withstood indefinitely without failure… It is customary to make the conservative assumption that ferrous materials must not be stressed above the endurance limit if a life of 10^6 or more cycles is required.”



p. 308 “Representative S-N curves for various aluminum alloys are shown… Note the absence of a sharply defined “knee” and a true endurance limit. This is typical of nonferrous metals.”



p. 309 “Titanium and its alloys behave like steel in that they tend to exhibit a true endurance limit in the range of 10^6 to 10^7 cycles…”



I could have been a bit more precise in the terminology of my last post, but I did it from memory. Since I am a bit confused, please tell me specifically how the above quotes contradict what I originally said instead of just talking down to me.



Quote:
Originally Posted by artmichalek
Besides, doing a fatigue analysis on an actual bike frame is so horribly complex that any maufacturer that claims they did one either lied of half assed it.


I’m not sure if this type of analysis is typically performed or not, but I don’t see what it has to do with what I said about the material properties of steel vs. aluminum. A fatigue test on a bike frame could be performed, however, which is probably more reliable due to the variability of frame materials, weld quality, etc. Just because your school may not have the facilities to do this, don’t assume it isn’t being performed in industry.
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Old 22-11.-2005, 04:13 AM   #12
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Default Re: Steel is better?

Yes I agree, steel good!!!
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Old 22-11.-2005, 04:27 AM   #13
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Default Re: Steel is better?

Quote:
Originally Posted by chrisPDX

I could have been a bit more precise in the terminology of my last post, but I did it from memory. Since I am a bit confused, please tell me specifically how the above quotes contradict what I originally said instead of just talking down to me.

You said that the fatigue strength of steel goes down with time under cyclic loading, which doesn't make any sense. The strength of the material does not taper off as you load it cyclically. The number of cycles to failure decreases with stress amplitude. There's a difference.

Quote:
Originally Posted by chrisPDX
I’m not sure if this type of analysis is typically performed or not, but I don’t see what it has to do with what I said about the material properties of steel vs. aluminum. A fatigue test on a bike frame could be performed, however, which is probably more reliable due to the variability of frame materials, weld quality, etc. Just because your school may not have the facilities to do this, don’t assume it isn’t being performed in industry.

It has everything to do with the discussion. A block of metal is not a bike frame and vice versa. A reliable fatigue test on a bike frame would require a manufacturer to break 20-30 frames. If you have proof that a manufacturer is doing that I'd like to see it. The reason for not doing such a test has nothing to do with the facilities you think I may or may not have access to. It has to do with the fact that the data would be useless. You simply can't duplicate the stress history experienced by a frame in any kind of lab environment. The only thing that test would be good for is developing a fatigue strength of one frame relative to another that was tested under the same conditions.
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Old 22-11.-2005, 11:17 AM   #14
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Quote:
Originally Posted by artmichalek

You said that the fatigue strength of steel goes down with time under cyclic loading, which doesn't make any sense. The strength of the material does not taper off as you load it cyclically. The number of cycles to failure decreases with stress amplitude. There's a difference.[/font][/size]
Fatigue strength is defined, again by Juvinall & Marshek on p. 304, as: “the intensity of reversed stress causing failure after a given number of cycles corresponding to that number of loading cycles.” So, yes, the fatigue strength does indeed decrease as stress intensity is increased. I never claimed that the ultimate strength or yield strength decreases under cyclic loading. I should have been more specific that the stress intensity is varied to arrive at the endurance limit, but I was trying to avoid being too verbose. We are splitting hairs (and boring all of the non-engineers here) since my main point was simply that steel exhibits and endurance limit while aluminum does not.

Quote:
Originally Posted by artmichalek
You simply can't duplicate the stress history experienced by a frame in any kind of lab environment. The only thing that test would be good for is developing a fatigue strength of one frame relative to another that was tested under the same conditions.
No, you cannot duplicate the exact loading that the frame will experience, but you can make a good guess about it, run an appropriate test with a large enough sample of frames and see what stress levels cause fracture. If it is a steel frame, you will eventually find its endurance limit. If the corresponding stress at the endurance limit is much larger than what you expect the frame to see in service, then you can feel fairly confident that it should last a lifetime. Of course the test can’t predict everything, but that doesn’t make it useless. Consider an automobile crash test, no one can claim that an actual crash will occur in the exact same way (and the probability is very high that it won’t), but conclusions can still be made from the test data (e.g. insurance rates, recommendations from consumer groups, etc).

The point of my original post was that if, by luck or skill, a steel frame is designed such that it never experiences loads above its endurance limit, then it should last virtually forever. The same cannot be said of an aluminum frame since it has no endurance limit and will eventually fail. If you or I or Trek can’t perform the analysis it still doesn’t change the fact that steel has an endurance limit and aluminum doesn’t.
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Old 22-11.-2005, 11:51 PM   #15
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Default Re: Steel is better?

Quote:
Originally Posted by chrisPDX
No, you cannot duplicate the exact loading that the frame will experience, but you can make a good guess about it, run an appropriate test with a large enough sample of frames and see what stress levels cause fracture. If it is a steel frame, you will eventually find its endurance limit. If the corresponding stress at the endurance limit is much larger than what you expect the frame to see in service, then you can feel fairly confident that it should last a lifetime. Of course the test can’t predict everything, but that doesn’t make it useless. Consider an automobile crash test, no one can claim that an actual crash will occur in the exact same way (and the probability is very high that it won’t), but conclusions can still be made from the test data (e.g. insurance rates, recommendations from consumer groups, etc).

You're starting to get it, but your approach is still a bit backwards. You don't design a frame and then trash a bunch of them to see if you were right. Bike companies are run by accountants, not engineers. The way a fatigue estimate is typically carried out is that you run a stress analysis (typically FEA these days) of the frame for a series of extreme load cases, then make an estimate of the number of cycles it will survive under those stress amplitudes. If the material has an endurance limit, it's ignored. The reason being that most frame manufacturers don't warrant against fatigue in the first place. They have absolutely no financial interest in knowing what the endurance limit of their frame might be.

An experimental frame fatigue test has been done independently of any manufacturers, but with only one frame for each sample group which makes it a very rough approximation:

http://www.sheldonbrown.com/rinard/...atigue_test.htm

Like the auto crash test you cited, something like this will only give a relative fatigue strength of one frame to another, not give a real world lifespan estimate. Note that the only two frames that didn't break were aluminum. All of the frames made of materials that "don't fatigue" did.

Quote:
Originally Posted by chrisPDX
The point of my original post was that if, by luck or skill, a steel frame is designed such that it never experiences loads above its endurance limit, then it should last virtually forever. The same cannot be said of an aluminum frame since it has no endurance limit and will eventually fail. If you or I or Trek can’t perform the analysis it still doesn’t change the fact that steel has an endurance limit and aluminum doesn’t.

This is half right, and hinges on the phrase "virtually forever". I have no doubt that most steel frames regularly see stresses above their endurance limit. But you can build a good frame out of either steel or aluminum that the average rider is either going to; a) get bored with, b) crush in a wreck, or c) die of old age long before seeing a fatigue failure.

A lot of good reasons for riding steel frames have been posted on this thread, but the steel "doesn't fatigue" line is completely unfounded. While steel "may not" fatigue, a frame made out of it eventually will.
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