Cycling Equipment · Public discussion

Chorus aheadset problem

Started by Pete Biggs · · Last activity · 5 posts · 401 views

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Cycling Equipment
Published
7 October 2004
Last activity
8 October 2004
Original author
Pete Biggs
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5
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  1. Question posted on behalf of Sam Day:
    - - - - - - - - - - - - - -

    Problem is with this headset:
    http://img.photobucket.com/albums/v256/cyclingnut/bike1.jpg
    http://img.photobucket.com/albums/v256/cyclingnut/bike2.jpg
    http://img.photobucket.com/albums/v256/cyclingnut/bike3.jpg

    When I got the frame & forks (1" steerer) it had the Chorus headset
    already
    fitted. However the forks would rattle in the frame when assembled. I
    took
    it to my LBS (normally very good) and he said that all bits were present
    and
    once I built the bike up (i.e. put the stem on) the play would disappear.

    Not so.

    So I looked on the Campag website (tech specs - spare parts (PDF) and to
    my amusement I noticed that different production years for the Chorus
    headset
    had different internal components! So I opted for the oldest year
    available
    (as the frame is old too!) on there to order what I think was missing
    (http://www.campagnolo.com/pdf/spares98-A.pdf page 8, I ordered the
    plastic centre HS-HD002 as seen in the first pic above with the rest on
    the
    headset).

    This has stopped the play, but has made the steering very heavy. Also the
    sections of the headset do not close up snug anymore (pic 3).
    - - - - - - - - - - - - - -

    Any thoughts or advice?

    Thanks
    ~PB

  2. Quoted message said:

    This has stopped the play, but has made the steering very heavy. Also the
    sections of the headset do not close up snug anymore (pic 3).

    Looks like a small bearings at the bottom and big bearings on top problem (the smaller bearings should be on top).

    "Pete Biggs" <[email hidden]> wrote in message news:[email hidden]...

    Quoted message said:

    Question posted on behalf of Sam Day:
    - - - - - - - - - - - - - -

    Problem is with this headset:
    http://img.photobucket.com/albums/v256/cyclingnut/bike1.jpg
    http://img.photobucket.com/albums/v256/cyclingnut/bike2.jpg
    http://img.photobucket.com/albums/v256/cyclingnut/bike3.jpg

    When I got the frame & forks (1" steerer) it had the Chorus headset
    already
    fitted. However the forks would rattle in the frame when assembled. I
    took
    it to my LBS (normally very good) and he said that all bits were present
    and
    once I built the bike up (i.e. put the stem on) the play would disappear.

    Not so.

    So I looked on the Campag website (tech specs - spare parts (PDF) and to
    my amusement I noticed that different production years for the Chorus
    headset
    had different internal components! So I opted for the oldest year
    available
    (as the frame is old too!) on there to order what I think was missing
    (http://www.campagnolo.com/pdf/spares98-A.pdf page 8, I ordered the
    plastic centre HS-HD002 as seen in the first pic above with the rest on
    the
    headset).

    This has stopped the play, but has made the steering very heavy. Also the
    sections of the headset do not close up snug anymore (pic 3).
    - - - - - - - - - - - - - -

    Any thoughts or advice?

    Thanks
    ~PB

  3. Pete:

    Are you sure the bottom and top bearings aren't switched? The bottom
    is the larger set, top the smaller (diameter balls).

    Sorry if I misunderestimated you by my suggestion.

    App

  4. Appkiller said:

    Pete:

    Are you sure the bottom and top bearings aren't switched? The bottom
    is the larger set, top the smaller (diameter balls).

    Sorry if I misunderestimated you by my suggestion.

    Not at all because I haven't even seen the bike in person, let alone
    worked on it. I'm helping someone out by posting on their behalf and have
    passed the suggestion on. Thanks. I'll post an update if it works.

    ~PB

  5. Pete Biggs said:
    Appkiller said:

    Pete:

    Are you sure the bottom and top bearings aren't switched? The bottom
    is the larger set, top the smaller (diameter balls).

    Sorry if I misunderestimated you by my suggestion.

    Not at all because I haven't even seen the bike in person, let alone
    worked on it. I'm helping someone out by posting on their behalf and
    have passed the suggestion on. Thanks. I'll post an update if it
    works.

    Update: It works! The frame (with headset) was indeed supplied with the
    lower and upper bearings switched. My friend is very grateful for the
    info.

    cheers
    ~PB

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