On Mon, 24 Sep 2007 06:26:33 -0000, in rec.bicycles.tech Chalo
<
[email protected]> wrote:
>I've brazed round tubing and bosses pierced through square tubing many
>times. The fit need not be perfect, though alignment is easier that
>way. The important thing in my experience is to build a decent sized
>fillet to carry the loads between one tube and the other-- for 1x2x.
>060" rectangle, I'd try to get at least an 8mm fillet if the joint is
>structural in proportion to the tube. I prefer 45% silver for the
>job, but brass will work too.
>
>You can see a few contraptions I brazed from square tube at http://chalo.org
>, all of which have some pierced joints. None have failed to date,
>despite heavy use.
Hey! Those are some interesting... err... contraptions! Thanks for
the link. That's good work!
My issue in this case is that the smaller through tube does not
intersect the parent tube at a right angle... it's about 15 degrees
off. That complicates the fillet quite a bit. I also can't get
inside the tubing, which would be nice; however, it's an existing
frame.
I'm thinking that I'll machine a SS fillet with a 15 degree hole such
that it'll lay flat... essentially, I'll add the fillet to the outside
of the rectangular tubing.
I dunno. I don't *have* to do it and I'd cry if I screwed up the
frame. "If it ain't broke..." might well apply here. But, well...
you know how it goes: "Because it's there!" It's just a flourish I
want to add that's purely cosmetic, but would look cool... and I'm
into "cool".
Jones