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Do aluminum frames wear out?

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Road Cycling
Published
24 March 2004
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Chris Hansen
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  1. Quoted message said:
    Quoted message said:

    Easier to mass produce. Cheaper. Doesn't "dent".

    Surely "doesn't dent" is a part of "longevity," isn't it?

    My wife rode for years on a Cannondale with big dent in the
    top tube before we donated it. Some woman in Team In
    Training is probably still using it.

    Chris Neary [email hidden]

    "Science, freedom, beauty, adventure: what more could you
    ask of life? Bicycling combined all the elements I loved" -
    Adapted from a quotation by Charles Lindbergh

  2. Peter Cole said:
    Quoted message said:

    (I do not know the rationale for this, nor the
    mechanisms, etc. BUT: Do airframe components "time out"?
    There are plenty of commercial aircraft flying after
    decades of use. But they are not 6061-T6, I do not
    think.)

    I wouldn't take any chances, refuse to fly anything but
    steel planes!

    That Soviet Foxbat that defected to Japan was. We thought it
    was titanium like ours, till someone noticed that it was
    starting to rust out like an old Chevy. Which proves that if
    you put a big enough engine on an anvil, it might fly.
    Likewise, if you can pedal hard enough, long enough, it
    probably does not matter what something weighs. Growing up,
    the neighborhood Rich Kid has one of those Schwinns that had
    everything; A generator, lights, an electric horn built into
    the tank, tons of chrome. Everyone liked to look at it, and
    nobody rode it more than once.

  3. Chris Hansen said:

    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to keep
    a bike for longer than 10 years is it better not to get
    aluminum?

    What will you use instead? Steel?

    Are your handlebars steel? How about your stem? Your rims?
    Your cranks? Your brakes? Your hubs? Your seatpost?

    On all my bikes, all those components made of aluminum. On
    my favorite bike, the frame is aluminum too. It was made in
    1986. Last summer, it took me coast to coast, fully loaded.

    The bit about frames "going dead" is absolute nonsense. And
    FWIW, most common thinking on aluminum's fatigue life is
    nonsense, too.

    It's possible to buy a too-light, disposable aluminum frame,
    and you may see it fail in a couple years - or a couple
    months. But that can happen, and has happened, with steel
    frames, titanium frames, carbon fiber frames, magnesium
    frames, etc etc.

    --
    -------------+ Frank Krygowski [To reply, omit what's
    between "at" and "cc"]

  4. Cipher said:

    Here's something to read on the subject:

    ihpva.orgmateri
    als.html

    Well, it's not too bad.

    I probably shouldn't feel this way, but I get skeptical
    about the knowledge of anyone who can't spell "Chromium
    Mollybenduim" [sic]. Or who gives no hint that it's actually
    a type of steel.

    --
    -------------+ Frank Krygowski [To reply, omit what's
    between "at" and "cc"]

  5. Methuselah said:

    A vast difference between steel and aluminum was explained
    to me by an ME friend thusly: After a million flexural
    cycles on a steel structure, it can be considered to have
    unlimited life; After a million flexural cycles on an
    aluminum structure, it can be considered to have Zero
    remaining flexural life.

    Your Mechanical Engineer friend was grossly simplifying.
    Either that, or you remembered things a bit wrong.

    Fatigue life depends on the number of cycles of stress, and
    on the level of that stress, as well as the metal
    properties. Obviously, some alloys are better than others.

    You can certainly flex a steel sample and cause fatigue
    failure in far fewer than a million cycles. All you need to
    do is provide a high enough stress level. Think of bending a
    coat hanger wire back and forth a few dozen times.

    What your friend was probably referring to is this: with
    steels, it's possible to have an infinite fatigue life, IF
    you keep the stress level of each cycle low enough - below
    what's called the "endurance limit." IOW, if you bend a
    steel part back and forth, but never exceed (say) 10,000
    psi, the steel part will _never_ crack due to fatigue.

    On the other hand, aluminum alloys do not have an endurance
    limit. No matter how low the stress you apply, if you bend
    things back and forth enough times, the aluminum part will
    fatigue - someday. Eventually.

    The question is, when? The lower the stress (just as with
    steel) the longer the fatigue will take. Keep the stress
    down low enough, and your bike frame may fatigue while your
    great-grandchild is riding it in an antique parade, but not
    before then.

    Quoted message said:

    Do airframe components "time out"?

    For what it's worth, time has nothing to do with it -
    assuming you're not corroding it badly during the
    intervening years. It's all based on the number of stress
    cycles, and the level of stress in those cycles.

    The frame of a bike generally carries fairly low stresses.
    It's well triangulated, and most riding is done at low
    levels of exertion. I think that, unless you're a Keirin
    racer, or you buy a bonded aluminum frame with bad joint
    bonds, your aluminum frame will last a long, long time. Mine
    certainly has.

    --
    -------------+ Frank Krygowski [To reply, omit what's
    between "at" and "cc"]

  6. "Kevan Smith" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Since aluminum is not as good as steel, riding an
    aluminum bike is


    dangerous,

    Quoted message said:

    therefore one should wear a helmet to save one's life!

    Woohoooo!

    A helmet AND a sweater.

    Pete

  7. In article <[email hidden]>,

    Benjamin Lewis said:
    Peter Cole said:

    "Benjamin Lewis" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Peter Cole wrote:

    > It's a mistake to think material has anything to do
    > with longevity.
    ^^^^^^^^ I think you mean "everything".

    No, I meant anything.

    You're seriously claiming that the material has *nothing*
    to do with longevity? So a bicycle made of pasta would
    last just as long as a bicycle made of steel, all other
    things being equal?

    As long as you respected the material, yes. You have to
    understand that the tensile strength of pasta being what it
    is, you'll need more (by both mass and volume) in order to
    make a safe bike.

    Also, don't ride in the rain, okay?

    Getting back to Fe vs. Al (commercial alloys of them, of
    course), Al bikes are "overbuilt" so that it will take a lot
    of fatigue cycles (hopefully, more than the lifetime of the
    frame, however you care to define that) to degrade it. You
    can do this because Al is much, much lighter, giving you a
    lot of material to work with.

    Steel frames built to a low weight are very economical with
    material. You're talking very thin walls and very careful
    attention to the amount of metal.

    In practice, you can overbuild either Al or Fe frames to
    make a very reliable bike. It just doesn't matter which
    material you start with from that point of view.

    All assertions reasonable or your money back,
    --
    Ryan Cousineau, [email hidden]
    sfu.cawiredcola President, Fabrizio
    Mazzoleni Fan Club

  8. Ryan Cousineau said:

    In article <[email hidden]>, Benjamin

    Lewis said:


    You're seriously claiming that the material has *nothing*
    to do with longevity? So a bicycle made of pasta would
    last just as long as a bicycle made of steel, all other
    things being equal?

    As long as you respected the material, yes. You have to
    understand that the tensile strength of pasta being what
    it is, you'll need more (by both mass and volume) in order
    to make a safe bike.

    And once you do that, the longevity of the pasta bike is
    magically *exactly the same* as the steel bike? I don't
    believe it.

    Quoted message said:

    Also, don't ride in the rain, okay?

    It's okay, my pasta bike has a protective shellac coating.

    --
    Benjamin Lewis

    "Love is a snowmobile racing across the tundra and then
    suddenly it flips over, pinning you underneath. At night,
    the ice weasels come." --Matt Groening

  9. "Methuselah" <[email hidden]> wrote

    Quoted message said:

    BUT: Do airframe components "time out"? There are plenty
    of commercial aircraft flying after decades of use. But
    they are not 6061-T6, I do not think.)

    The alloy for the B-52 wing structure, for instance, is T42-
    2024. Other assemblies use 7075.

    The last 'new' B-52 was deivered in 1962. Boeing has
    extended the airframe life out to 2040. Grandsons of some of
    the original pilots will be pushing those airframes.

    Pete

  10. frkrygow'@omitcc.ysu.edu said:
    Cipher said:

    Here's something to read on the subject: ihpv-ihpv-
    a.org/com/PracticalInnovations/materials.html

    Well, it's not too bad.

    I probably shouldn't feel this way, but I get skeptical
    about the knowledge of anyone who can't spell "Chromium
    Mollybenduim" [sic]. Or who gives no hint that it's
    actually a type of steel.

    Heh.

    "The major alloys used for making CroMo are Chrome and
    Mollybenduim."

    Alloys?

    --
    Benjamin Lewis

    "Love is a snowmobile racing across the tundra and then
    suddenly it flips over, pinning you underneath. At night,
    the ice weasels come." --Matt Groening

  11. Booker C. Bense said:
    Quoted message said:

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Quoted message said:
    Quoted message said:

    Does anyone know anything about this? If you plan to keep
    a bike for longer than 10 years is it better not to get
    aluminum?

    Quoted message said:

    _ Aluminum alloys will eventually fatigue, whether you'll
    use the bike enough for this ever to happen is an open
    question.

    So why bring it up. Fatigue is an engineering term for crack
    development from many stress cycles of sufficient magnitude.
    It does not mean the metal (aluminum or steel) gets soft or
    dead springiness.

    Quoted message said:

    _ A high quality steel bike will easily last 30 years. I
    ride a 30+ year old steel frame and it's a good as it
    ever was.

    Fatigue is not measured in years on aluminum, steel or other
    structural metal. It is measured in number of stress cycles
    at a suitably high load. "Years" implies it is time
    dependent. This is not true. Besides, not many people put on
    sufficient miles over 30 years to make a frame fail. That
    usually occurs much sooner if at all. If the stress level is
    high enough to cause a fatigue failure, it will most likely
    occur in 10,000 miles (one year of active riding) and not
    after 30 years.

    Jobst Brandt [email hidden]

  12. "Chris Neary" <[email hidden] > wrote in message
    "]news:[email hidden]...

    Mistakes ... (steel)

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Easier to mass produce. Cheaper.


    ... to make (fibreglass)

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Doesn't "dent".

    Surely "doesn't dent" is a part of "longevity," isn't it?

    Not for cars. Hit a fibreglass car with the same force as a
    steel car, and you crack the body, rather than leave a dent
    that can either be hammered out or just left.

    Quoted message said:

    My wife rode for years on a Cannondale with big dent in
    the top tube


    before

    Quoted message said:

    we donated it. Some woman in Team In Training is probably
    still using it.

    Car body panels can be left dented for years too. Never seen
    a fibreglass car with open holes in it.

  13. Benjamin Lewis said:
    Quoted message said:

    I probably shouldn't feel this way, but I get skeptical
    about the knowledge of anyone who can't spell "Chromium
    Mollybenduim" [sic]. Or who gives no hint that it's
    actually a type of steel.

    Quoted message said:

    Heh.

    Quoted message said:

    "The major alloys used for making CroMo are Chrome and
    Mollybenduim."

    Quoted message said:

    Alloys?

    Well, chrome isn't an element so it must be an alloy, and
    I'm pretty sure Mollybenduim is someplace in Lord of the
    Rings. Probably a cave where dwarfs and gnomes pound bicycle
    frames together, with big hammers and a forge.

  14. In article <40629ca1$1@darkstar>,

    Benjamin Weiner said:

    I'm pretty sure Mollybenduim is someplace in Lord of the
    Rings. Probably a cave where dwarfs and gnomes pound
    bicycle frames together, with big hammers and a forge.

    That's pretty much how I've always pictured CCM. But my
    mind's eye has more of a "Fractured Fairy Tales" flavour,
    than a Tolkienish one.

    cheers, Tom

    --
    -- Powered by FreeBSD Above address is just a spam midden.
    I'm really at: tkeats [curlicue] vcn [point] bc [point] ca

  15. In article
    <[email hidden]>,
    [email hidden] says...

    Quoted message said:

    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to keep
    a bike for longer than 10 years is it better not to get
    aluminum?

    As they usually break within the year, it's hard to say how
    they'll feel after 8.
    --
    Mark Lee

  16. Kevan Smith said:

    Since aluminum is not as good as steel, riding an aluminum
    bike is dangerous, therefore one should wear a helmet to
    save one's life!

    Woohoooo!


    Don't forget that a mirror is absolutely essential to see
    what's behind you at all times!

  17. On Wed, 24 Mar 2004 15:57:44 -0800, Benjamin Lewis <[email hidden]>

    Quoted message said:

    You're seriously claiming that the material has *nothing*
    to do with longevity? So a bicycle made of pasta would last
    just as long as a bicycle made of steel, all other things
    being equal?

    This is bogus. Virtually all conversations, even on Usenet,
    recognize that there is a relevant range. We're not talking
    about pasta because most of us aren't sophomoric debaters.
    We're talking about the relevant range, which would include
    the common materials used in bicycle frame construction.

    I've seen bamboo frames and rims, but I think we're
    basically talking about steel, aluminum/aluminium and carbon
    fiber or whatever the material is technically. I think we
    can leave out bamboo (although it does make good rims),
    pasta and PVC, among others. Or do we need to list all
    materials that we do include and all that we do not to make
    you happy?

    Curtis L. Russell Odenton, MD (USA) Just someone on
    two wheels...

  18. Curtis L. Russell said:

    I've seen bamboo frames and rims, but I think we're
    basically talking about steel, aluminum/aluminium and
    carbon fiber or whatever the material is technically.

    Guess I forgot Titanium. But I'm still leaving out pasta.

  19. Curtis L. Russell <[email hidden]> wrote in
    message [email hidden]

    Quoted message said:

    On Thu, 25 Mar 2004 08:40:14 -0500, Curtis L. Russell <curtis@the-md-

    russells.org said:

    I've seen bamboo frames and rims, but I think we're
    basically talking about steel, aluminum/aluminium and
    carbon fiber or whatever the material is technically.

    Guess I forgot Titanium. But I'm still leaving out pasta.

    Even if it's al dente?

    --

    "I'm proud that I live in a country where witnessing two
    hours of bloody, barbarous torture in gloating detail is
    considered indicia of religious piety, whereas a mere second
    gazing upon a woman's breast is cause for outraged
    apoplexy." Betty Bowers,
    bettybowers.commelgibsonpassion.html

  20. Well, I don't think so.

    Aluminum will fatigue given enough cycles of stress. Steel
    does not fatigue if the stress is below a certain threshold.
    This has been discussed in a previous post.

    Now, I had an old Cannondale Black Lightning years ago. It
    was a great bike. It transmitted all the road shock
    imaginable but it cornered great and accelerated like a
    scalded cat. Eventually, it got retired because of
    obsolescent components more then anything else. But it
    remains my favorite bike. I put something over 50,000 miles
    on it and I weigh 200 lbs and I rode reasonably fast then. I
    never noticed any decline in handling over time but
    something that happens gradually is hard to notice.

    Well I had that bike as a loaner if a friend visited and
    needed a ride. Everyone who rode this bike LOVED it and that
    was after 50,000 miles a use. They especially commented on
    its stiffness, acceleration and handling. They even said it
    was superior in those respects to their current rides. As I
    recall, people did mention the harsh ride but who cares when
    you are riding a rocket? So if it had gone soft, it must
    have been really something brand new.

    So will the frame wear out? Sure given enough use, it will
    wear out. Anything will wear out given enough use. I just
    don't know that there is good evidence that of bike frames
    wearing out in actual practice.

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