Methuselah said:A vast difference between steel and aluminum was explained
to me by an ME friend thusly: After a million flexural
cycles on a steel structure, it can be considered to have
unlimited life; After a million flexural cycles on an
aluminum structure, it can be considered to have Zero
remaining flexural life.
Your Mechanical Engineer friend was grossly simplifying.
Either that, or you remembered things a bit wrong.
Fatigue life depends on the number of cycles of stress, and
on the level of that stress, as well as the metal
properties. Obviously, some alloys are better than others.
You can certainly flex a steel sample and cause fatigue
failure in far fewer than a million cycles. All you need to
do is provide a high enough stress level. Think of bending a
coat hanger wire back and forth a few dozen times.
What your friend was probably referring to is this: with
steels, it's possible to have an infinite fatigue life, IF
you keep the stress level of each cycle low enough - below
what's called the "endurance limit." IOW, if you bend a
steel part back and forth, but never exceed (say) 10,000
psi, the steel part will _never_ crack due to fatigue.
On the other hand, aluminum alloys do not have an endurance
limit. No matter how low the stress you apply, if you bend
things back and forth enough times, the aluminum part will
fatigue - someday. Eventually.
The question is, when? The lower the stress (just as with
steel) the longer the fatigue will take. Keep the stress
down low enough, and your bike frame may fatigue while your
great-grandchild is riding it in an antique parade, but not
before then.
Quoted message said:Do airframe components "time out"?
For what it's worth, time has nothing to do with it -
assuming you're not corroding it badly during the
intervening years. It's all based on the number of stress
cycles, and the level of stress in those cycles.
The frame of a bike generally carries fairly low stresses.
It's well triangulated, and most riding is done at low
levels of exertion. I think that, unless you're a Keirin
racer, or you buy a bonded aluminum frame with bad joint
bonds, your aluminum frame will last a long, long time. Mine
certainly has.
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-------------+ Frank Krygowski [To reply, omit what's
between "at" and "cc"]