Originally posted by mre
I haven't had a chance to inspect the housing caps, yet.
don't just look at the housing caps. take them off and look at the end of the actual housings. make sure that the opening is good (open, round, and larger in diameter than the cable) and that the cable slides back-and-forth with little to no friction/effort.
i had NEW shimano cables that came with my DA STI levers with one cable housing end a bit crimped. this was not an end that i cut or shortened so i didn't examine it when doing the original install. shifting was inconsistent until i found the culprit and opened up the end a bit and then reinstalled.
voila.