P
Peter Cole
Guest
Ben C wrote:
> On 2008-04-17, [email protected] <[email protected]> wrote:
>> It's exactly because the wheel with the slack spoke is less stiff that
>> an incremental increase in load gets the rim closer to yield strain
>> than a wheel without a slack spoke would be.
>
> I don't think that's right. Never mind strain, just consider yield
> stress.
He is right.
> When the spokes are slack, the structure as a whole is less stiff. But
> by definition the rim yields when the total stress on the rim reaches
> its yield stress. The more stress already on it from the spokes the less
> additional applied stress you need to bring it to yield.
It is less confusing to think of yield strain and consider the
stress/strain response of the wheel as a structure with and without
loaded spokes.
Spoke stress on the rim is primarily compression across the cross
section (rim). Bending stress (wheel radial load) is compression on the
outer surface, tension on the inner.
Since the rim is pre-loaded with compression (spoke tension), that
compression must be added to the skin compression (outer) caused by a
bending load, if you do the math, you find you still come out ahead
(stronger for radial loads) with higher spoke tension.
> But the other side to the story is you also have to consider the wheel
> as a structure, and whether there's any way in which it "collapses"--
> i.e. fails as a structure before any of the components in it actually
> yield, a bit like a tent folding up in a strong wind. In that case
> higher spoke tension may mean it collapses at a higher applied load.
Taco failure is beam buckling. The higher the rim compression (spoke
tension) the less additional lateral load or compressive load is
required to buckle. Taken to the limit, a wheel will spontaneously
buckle just from spoke tension.
In normal use, lateral and compressive wheel loads are small, so the
increase in radial load capacity given by higher spoke tension is more
relevant than the loss in buckling resistance. The other potential
limiting factor is fatigue at the spoke bed, which is accelerated by
increased spoke tension.
The ideal spoke tension is reached by increasing to the maximum that
still leaves sufficient buckling resistance to normal cycling loads --
you may argue what is "normal". Some rims may not reach that limit
because of relatively weak spoke beds, that's a design parameter, and
the manufacturer's spec must be observed.
As Jobst says, the strongest wheel is made by using the highest spoke
tension the rim can bear. That translates into buckling or spoke bed
fatigue, whichever comes first. Buckling can be experimentally
determined by carefully increasing tension until the wheel starts to
deform into a saddle shape. There is no experimental way to know the
tolerable spoke bed fatigue tension, so the only recourse is to use the
manufacturer's maximum. I can't see any reason for using less than that
maximum, doing so will make a wheel with less radial load capacity.
In practical terms, more spoke tension doesn't make the wheel stiffer,
it just increases the load point where the wheel undergoes a stiffness
transition. Beyond that point, the lower stiffness causes relatively
more strain with load until the rim is permanently bent.
> On 2008-04-17, [email protected] <[email protected]> wrote:
>> It's exactly because the wheel with the slack spoke is less stiff that
>> an incremental increase in load gets the rim closer to yield strain
>> than a wheel without a slack spoke would be.
>
> I don't think that's right. Never mind strain, just consider yield
> stress.
He is right.
> When the spokes are slack, the structure as a whole is less stiff. But
> by definition the rim yields when the total stress on the rim reaches
> its yield stress. The more stress already on it from the spokes the less
> additional applied stress you need to bring it to yield.
It is less confusing to think of yield strain and consider the
stress/strain response of the wheel as a structure with and without
loaded spokes.
Spoke stress on the rim is primarily compression across the cross
section (rim). Bending stress (wheel radial load) is compression on the
outer surface, tension on the inner.
Since the rim is pre-loaded with compression (spoke tension), that
compression must be added to the skin compression (outer) caused by a
bending load, if you do the math, you find you still come out ahead
(stronger for radial loads) with higher spoke tension.
> But the other side to the story is you also have to consider the wheel
> as a structure, and whether there's any way in which it "collapses"--
> i.e. fails as a structure before any of the components in it actually
> yield, a bit like a tent folding up in a strong wind. In that case
> higher spoke tension may mean it collapses at a higher applied load.
Taco failure is beam buckling. The higher the rim compression (spoke
tension) the less additional lateral load or compressive load is
required to buckle. Taken to the limit, a wheel will spontaneously
buckle just from spoke tension.
In normal use, lateral and compressive wheel loads are small, so the
increase in radial load capacity given by higher spoke tension is more
relevant than the loss in buckling resistance. The other potential
limiting factor is fatigue at the spoke bed, which is accelerated by
increased spoke tension.
The ideal spoke tension is reached by increasing to the maximum that
still leaves sufficient buckling resistance to normal cycling loads --
you may argue what is "normal". Some rims may not reach that limit
because of relatively weak spoke beds, that's a design parameter, and
the manufacturer's spec must be observed.
As Jobst says, the strongest wheel is made by using the highest spoke
tension the rim can bear. That translates into buckling or spoke bed
fatigue, whichever comes first. Buckling can be experimentally
determined by carefully increasing tension until the wheel starts to
deform into a saddle shape. There is no experimental way to know the
tolerable spoke bed fatigue tension, so the only recourse is to use the
manufacturer's maximum. I can't see any reason for using less than that
maximum, doing so will make a wheel with less radial load capacity.
In practical terms, more spoke tension doesn't make the wheel stiffer,
it just increases the load point where the wheel undergoes a stiffness
transition. Beyond that point, the lower stiffness causes relatively
more strain with load until the rim is permanently bent.