Cycling Equipment · Public discussion

Shimano M765 Lever removal

Started by John Tserkezis · · Last activity · 4 posts · 324 views

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Cycling Equipment
Published
19 January 2008
Last activity
19 January 2008
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John Tserkezis
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  1. xPost aus.bicycle, rec.bycicles.tech

    I have a Deore XT hydraulic lever that was bent and broken in a fall, and
    obviously I need to replace it.

    I have the new lever, that's not a problem, but removing the original is
    appearing to be a challenge without bashing it some more, so since there must
    be an easy way I'm not seeing, I'll ask.

    See:

    <http://members.optusnet.com.au/~jt_mobile/lever.jpg>

    As you can see, the lever portion is broken, and I'm trying to take it out.

    The hinge point marked in red is what I'm having trouble removing. There
    doesn't appear to be a circlip, screw, nut, bolt or anything except perhaps if
    it's press-fit, but a bit of bashing doesn't work either.

    I've tried picking the top part, bit it doesn't appear to want to give way,
    and underneath, there is some internal bit that turns freely, but is just
    round, not an allen key fitting or such.

    Google isn't presenting anything useful, lots of Shimano diagrams, but only
    relating to the entire hydraulic assembly itself, not detailed removal of all
    the bits.

    Any ideas?
    --
    Linux Registered User # 302622
    <http://counter.li.org>

  2. John Tserkezis said:

    xPost aus.bicycle, rec.bycicles.tech

    I have a Deore XT hydraulic lever that was bent and broken in a fall,
    and obviously I need to replace it.

    I have the new lever, that's not a problem, but removing the original
    is appearing to be a challenge without bashing it some more, so since
    there must be an easy way I'm not seeing, I'll ask.

    See:

    <http://members.optusnet.com.au/~jt_mobile/lever.jpg>

    As you can see, the lever portion is broken, and I'm trying to take it
    out.

    The hinge point marked in red is what I'm having trouble removing.
    There doesn't appear to be a circlip, screw, nut, bolt or anything
    except perhaps if it's press-fit, but a bit of bashing doesn't work either.

    I've tried picking the top part, bit it doesn't appear to want to give
    way, and underneath, there is some internal bit that turns freely, but
    is just round, not an allen key fitting or such.

    Google isn't presenting anything useful, lots of Shimano diagrams, but
    only relating to the entire hydraulic assembly itself, not detailed
    removal of all the bits.

    Any ideas?


    Have you had a look here
    http://techdocs.shimano.com/techdocs/blevel.jsp

  3. John Tserkezis said:

    xPost aus.bicycle, rec.bycicles.tech

    I have a Deore XT hydraulic lever that was bent and broken in a fall,
    and obviously I need to replace it.

    I have the new lever, that's not a problem, but removing the original
    is appearing to be a challenge without bashing it some more, so since
    there must be an easy way I'm not seeing, I'll ask.

    See:

    <http://members.optusnet.com.au/~jt_mobile/lever.jpg>

    As you can see, the lever portion is broken, and I'm trying to take it
    out.

    The hinge point marked in red is what I'm having trouble removing.
    There doesn't appear to be a circlip, screw, nut, bolt or anything
    except perhaps if it's press-fit, but a bit of bashing doesn't work either.

    I've tried picking the top part, bit it doesn't appear to want to give
    way, and underneath, there is some internal bit that turns freely, but
    is just round, not an allen key fitting or such.

    http://techdocs.shimano.com/media/techdocs/content/cycle/EV/bikecomponents/BL/EV-BL-M765-2485_v1_m56577569830608742.pdf

    part no.4 is a grub screw holding part no.5 the lever axle

  4. zog said:
    Quoted message said:

    The hinge point marked in red is what I'm having trouble removing.
    There doesn't appear to be a circlip, screw, nut, bolt or anything
    except perhaps if it's press-fit, but a bit of bashing doesn't work
    either.

    Quoted message said:

    http://techdocs.shimano.com/media/techdocs/content/cycle/EV/bikecomponents/BL/EV-BL-M765-2485_v1_m56577569830608742.pdf
    part no.4 is a grub screw holding part no.5 the lever axle

    Excellent, thank you very much.

    --
    Linux Registered User # 302622
    <http://counter.li.org>

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