J
Sheldon Brown writes:
>>> Back in the '70s and early '80s, nipples pulling through the rim
>>> were exceedingly uncommon, and the usual cause of spoke breakage
>>> was insufficient spoke tension. Tensiometers were not generally
>>> available, and John provided a useful service by offering a way an
>>> inexperienced wheelbuilder could get some idea of correct spoke
>>> tension.
>> I am not aware of spoke failure caused by insufficient tension.
>> How does that occur and for what mechanical reason?
> Fatigue. I know you seem to think that the only cause of spoke
> fatigue is inadequate stress relief. You may even be correct in
> this, and these failures may result from the fact that it's
> impossible to stress relieve spokes that have too low an initial
> tension.
I have no doubt that spoke failures are from fatigue, few are
otherwise and are obvious because they result from crashes. What I
want to know is what is the mechanism that cases spokes with low
tension to fail more than ones with high tension. This claim has been
made often but I have not seen a correlation between low tension and
spoke failure. Fatigue failures after all are the result of cyclic
loads operating near the yield stress of the spoke. As is apparent,
spokes are not that highly stressed from tension so their failures
occur at points where residual stress added to tension reach that
level. They do not break at the places where tension induced stress
is highest, in the slender part of a swaged spoke. Reducing stress at
the common failure points is where stress reliving makes the
difference.
> I do know that back before you explained the metallurgy of stress
> relief in spokes, wheels with low tension and stainless spokes
> suffered fatigue failure much more often than wheels with higher
> tension.
I don't believe it is related to tension but rather a poor build with
no attention to spoke line and stress relief. I recall only that some
riders had rattling spokes that they kept from loosening further by
tubular glue in the nipple sockets. They did not have any more spoke
failures than tight wheels but then I can't say that my sampling was
broad enough to prove a trend.
> (Despite an imperfect understanding of the microstructural results
> of stress relieving, it is a practice that good wheelbuilders have
> followed for many decades, even if they called it by another name.)
And I believe "good wheel builders" are the cause of fewer failures
than in wheels built with low tension.
[email protected]
>>> Back in the '70s and early '80s, nipples pulling through the rim
>>> were exceedingly uncommon, and the usual cause of spoke breakage
>>> was insufficient spoke tension. Tensiometers were not generally
>>> available, and John provided a useful service by offering a way an
>>> inexperienced wheelbuilder could get some idea of correct spoke
>>> tension.
>> I am not aware of spoke failure caused by insufficient tension.
>> How does that occur and for what mechanical reason?
> Fatigue. I know you seem to think that the only cause of spoke
> fatigue is inadequate stress relief. You may even be correct in
> this, and these failures may result from the fact that it's
> impossible to stress relieve spokes that have too low an initial
> tension.
I have no doubt that spoke failures are from fatigue, few are
otherwise and are obvious because they result from crashes. What I
want to know is what is the mechanism that cases spokes with low
tension to fail more than ones with high tension. This claim has been
made often but I have not seen a correlation between low tension and
spoke failure. Fatigue failures after all are the result of cyclic
loads operating near the yield stress of the spoke. As is apparent,
spokes are not that highly stressed from tension so their failures
occur at points where residual stress added to tension reach that
level. They do not break at the places where tension induced stress
is highest, in the slender part of a swaged spoke. Reducing stress at
the common failure points is where stress reliving makes the
difference.
> I do know that back before you explained the metallurgy of stress
> relief in spokes, wheels with low tension and stainless spokes
> suffered fatigue failure much more often than wheels with higher
> tension.
I don't believe it is related to tension but rather a poor build with
no attention to spoke line and stress relief. I recall only that some
riders had rattling spokes that they kept from loosening further by
tubular glue in the nipple sockets. They did not have any more spoke
failures than tight wheels but then I can't say that my sampling was
broad enough to prove a trend.
> (Despite an imperfect understanding of the microstructural results
> of stress relieving, it is a practice that good wheelbuilders have
> followed for many decades, even if they called it by another name.)
And I believe "good wheel builders" are the cause of fewer failures
than in wheels built with low tension.
[email protected]