I liked this set of info the best/thought most balanced of any that I have read. Knowing something about metallurgy myself I tend to agree with most, even though, for now, I am riding an aluminum framed bikes :p but maybe not for long.. even though I just finished building them up.. sorry for the length of what I posted from the site, I just found it all pretty useful...
nordicgroup.usbikerecOpen ↗
[left][font=Arial]Why Steel Frames are Preferable to Aluminum Frames[/font]
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[left][font=Arial]The aluminum versus steel debate is one of the most enduring arguments on Usenet. Proponents of aluminum play fast and loose with the facts, and come up with all sorts of creative analogies (the most popular being the airplane analogy, debunked below). They never give up, despite losing the debate on aluminum versus steel every time![/font]
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[left][font=Arial]The best dissertation on the relative trade-offs of frame materials, can be found at: anvilbikes.comstory.phpOpen ↗[/font].
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[left][font=Arial]Here's the bottom line: bicycle manufacturers moved to aluminum alloys from Chro-Moly steel because of cost. It is much more cost effective to build a lightweight aluminum bicycle than a lightweight steel bicycle. However aluminum has some undesirable characteristics. It is weaker, and more brittle than steel, so to compensate, aluminum tubes need to be of a larger diameter and have thicker walls. As a result of the larger diameter tubes, aluminum bicycles are stiffer than steel bicycles. Aluminum fatigues after less stress cycles than does steel; this is not an issue for the casual rider, but it is an issue for the enthusiast that expects to keep the same bicycle for a decade or more (i.e. I still use a touring bicycle from 1984!).[/font]
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[left][font=Arial]Standard Rationalizations used to Sell Aluminum Frame Bicycles[/font]
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- [left][font=Arial]The frame has a lifetime warranty, so it must be good.[/font]
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- [left][font=Arial]The frame has a lifetime warranty, so if it breaks, you're covered.[/font]
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- [left][font=Arial]Millions of aluminum frame bicycles never have a problem.[/font]
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- [left][font=Arial]You'll never ride enough for the fatigue limit to be reached.[/font]
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- [left][font=Arial]Other parts of the bicycle are made from aluminum, so why not the frame?[/font]
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- [left][font=Arial]Airplanes are made from aluminum[/font]
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- [left][font=Arial]This frame has been tested and certified by the EFBe[/font]
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- [left][font=Arial]Many racers use aluminum frame bicycles so they must be reliable.[/font]
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[font=Arial]Every one of these items can be shown to either to be untrue, or immaterial to the real issues. They are side issues, and there are people that fall for them because they don't look beyond those rationalizations.[/font]
- [font=Arial]A lifetime warranty is no guarantee that a product is good, it only assures you that you can get a replacement (though this is not necessarily assured).[/font]
- [font=Arial]Frame breakage warranties cover a replacement frame, as long as the manufacturer decides that the breakage is covered. But it does not cover other components that break when the frame fails. It may not include transferring components from the broken frame to the new frame. Often the manufacturer will offer the owner a new bicycle at 50% of MSRP, since in that way the manufacturer still makes a profit, and the shop doesn't have to transfer components.[/font]
- [font=Arial]The fact that most aluminum frames don't fail, does not address the fact that the aluminum frame is much more likely to fail.[/font]
- [font=Arial]This actually is often not true, since there are many owners that do ride enough for the cumulative stress levels to result in fatigue. [/font][font=Arial]T[/font][font=Arial]his is not an issue for the casual rider, but it is an issue for the enthusiast that expects to keep the same bicycle for decades.[/font]
- [font=Arial]This is a very weak argument, that ignores how other parts are constructed and how they are stressed. And some other aluminum parts do fail due to fatigue, such as the handlebars.[/font]
- [font=Arial]See section about airplanes, below.[/font]
- [font=Arial]See section about EFBe, below.[/font]
- [font=Arial]Actually, most racers use carbon-fiber frame bicycles, but in any case the requirements for a racing bicycle are very different than what the typical recreational rider needs. As stated at smartcycles.comframe materials.htmOpen ↗[/font]:[font=Arial] "The earlier problems of aluminum's tendency to fail after only a short time has been basically solved. But the lifetime of an aluminum frame is not and will not be that of a steel bike. The rider has to accept that in his search for high-performance, compromises must be made. These are not lifetime bikes. They just aren't!" [/font]
[font=Arial]It's unfair to call people that don't understand all the issues 'dumb,' because it is not reasonable for them know every detail about the product they are purchasing. They should be informed by the salesperson of the trade-offs between aluminum and steel frames. The problem is that many bike shops don't carry a wide range of steel bicycles anymore, since many manufacturers have dropped steel (or titanium) except at the very high end. Trek is happy to sell you a Lemond Wayzata, Poprad, or Arrivee, but other than the Trek 520 touring bicycle, none of their road bicycles are steel (thankfully, no one <but Cannondale?> is making aluminum touring bicycles).[/font]
[font=Arial]Ironically, it's the chain bicycle and sporting good stores that are offering the best selections. Performance offers a wide selection of Jamis and Fuji models in both steel and aluminum. REI carries Marin, and still offers one Novara in steel.[/font]
[font=Arial]What About Other Aluminum Components?
[/font][font=Arial]Proponents of aluminum frames will often try to shift the debate to other components on the bicycle that are fabricated from aluminum; it's a clever tactic, that does fool some people. I.e., they'll say something like, so you're saying that aluminum frames aren't as good as steel frames, so you must favor steel wheels over aluminum wheels. This is a weak argument technique because each component is subjected to different types of stress, and their are different trade-offs to be made. You know that you've won the debate when they try to change the premise![/font]
[font=Arial]Aluminum is used for many bicycle components, including cranks, seat posts, stems, hubs, rims, and brake calipers. In most cases, this is not an issue because these components are either not stressed in a way that would cause fatigue and failure, or because they are so over-specified that they do not experience sufficient flexing to cause fatigue. If one of these components does fail, it is an inexpensive repair, though some of the failures are very dangerous.[/font] [left][font=Arial]There have been catastrophic failures of aluminum handlebars, especially on mountain bikes and on odd shaped bars such as what is used on the Brompton (see bromptonbicycle.co.ukindex.cfmOpen ↗). Aluminum handlebars on mountain bikes fail often, due to the excessive flexing, and should be replaced periodically. A handlebar failure can be very dangerous, and can result in serious injury.[/font]
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[left][font=Arial]Aluminum Frame Recalls[/font]
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[left][font=Arial]Here are some of the aluminum frame recalls that I found in a few minutes on Google:[/font]
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[left][font=Arial]cannondale.comrecall 114903.htmlOpen ↗
mcnews.comtopic.aspOpen ↗
marinbikes.comrecallOpen ↗"
cpsc.gov04113.htmlOpen ↗
[/font][font=Arial]recall-warnings.comcpsc content 03 03066.htmlOpen ↗[/font]
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[left][font=Arial]Other recalls of Aluminum Components[/font]
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[left][font=Arial]recall-warnings.comcpsc content 05 05543.htmlOpen ↗
recall-warnings.comcpsc content 05 05506.htmlOpen ↗[/font]
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[left][font=Arial]No recalls of steel frames were found.[/font]
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[left][font=Arial]Inspect for Cracks Periodically
[/font][font=Arial]If you do buy an aluminum frame bicycle, be sure to periodically inspect the frame and handlebars for cracks. [/font]
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[left][font=Arial]What Other Experts Say about Aluminum versus Steel[/font]
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[left][font=Arial]serotta.comhelpyouchoose.htmlOpen ↗ states: "Aluminum is popular among many bike manufacturers because it is the least expensive, easiest to form, cut, weld, and finish. So from a manufacturing perspective, it's very desirable. It's also very light, so the marketing departments are fond of it too. While aluminum offers reasonable value, it does not offer optimal ride qualities, typified by bone-jarring, fatiguing harshness. Long-term durability is significantly less than in steel or titanium."[/font]
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[left][font=Arial]rivendellbicycles.com101 framematerials.htmlOpen ↗ states: "Good engineering can guard against cracks, but historically, aluminum frames do not have an exemplary record in the crack department. Harder to repair than steel. Requires large-diameter and/or thick walls to achieve sufficient strength and stiffness, so "strong and stiff" aluminum frames are chunky looking. That isn't necessarily a con."[/font]
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[left][font=Arial]spectrum-cycles.com61.htmOpen ↗ states: "If you are looking for a bicycle that will last longer than a few seasons, consider the fatigue numbers associated with aluminum. Aluminum frames accumulate fatigue over the miles. That fatigue will eventually result in failure. Another problem with many of the aluminum frames now is their lack of vertical compliance. Aluminum frames offer a stiff ride but they do so at the expense of comfort."[/font]
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[left][font=Arial]bikexchange.comaskmech.htmOpen ↗ states: "No aluminum is going to hold up as well as steel. That being said, most manufacturers will give you a lifetime warranty on aluminum frames, and in reality, the failure rate is quite low."[/font]
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[left][font=Arial]dahon.comframematerial.htmOpen ↗ states: "When it comes to "liveliness" and road feel, steel is still the material of choice for many discerning cyclists. A well-built steel frame can last a lifetime."[/font]
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[left][font=Arial]sheldonbrown.comframe materials.htmlOpen ↗ states: "For extended travel in less-developed areas, steel is probably still the best choice, because in the event of damage, repairs can be made by anybody with a torch and brazing/welding know-how."[/font]
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[left][font=Arial]http://www.torelli.com/tech/material.shtml&1" rel="ugc nofollow noopener">torelli.comhome.htmlOpen ↗ states: "The mechanical characteristics of aluminum are inferior to steel. It will fail more quickly under repeated stress. So, the diameters and wall thicknesses must be increased, but not as much as would be called for to make up entirely for the reduced tensile strength of aluminum."[/font]
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[left][font=Arial]A good discussion of frame materials and weight can be seen at: anvilbikes.comstory.phpOpen ↗[/font]
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[left][font=Arial]The bottom line is that aluminum frames are okay, but they don't have the longevity of steel frames, and many people find the stiff ride objectionable. Sure there are lots of rationalizations put forward by the bicycle industry, from the manufacturer all the way down to the retailer, but this doesn't change the facts. It's all a business, and profits come first, which is not necessarily a bad thing.[/font]
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[left][font=Arial]EFBe Certification--A Red Flag of Bicycles to Avoid![/font]
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[left][font=Arial]The bicycle manufacturers very much want to promote the sale of aluminum frame bicycles, but have been hampered, at least on the high end, by all the aluminum frame failures and recalls. Enter EFBe, a company in Germany that saw an opportunity to turn a profit by "certifying" bicycle frames. The whole thing is a hollow joke in industry circles. A bogus test, by an "independent" laboratory, that manufacturers have to pay to say that their products are okay.[/font]
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[left][font=Arial]Two good articles regarding the EFBe "Certification" can be found at:[/font]
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[left][font=Arial]Commentary on the EFBE Frame Tests[/font]
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[left][font=Arial]EFBe Frame Test: how NOT to test a Bicycle[/font]
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[left][font=Arial]The EFBe certification does serve a valuable purpose. You can be assured that any manufacturer that is desperate enough to have to get their frames "certified" by this company, is a manufacturer to avoid at all costs.[/font]
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[left][font=Arial]Airplanes, Bicycles, and Aluminum[/font]
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[center][font=Arial]'[/font][font=Arial] Airplanes are made from aluminum and they don't fail, so aluminum is fine for bicycles'[/font]
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[center][font=Arial]Aloha Airlines Boeing 737, Flight 243, 28 April 1988
Aluminum Airframe Failed due to Metal Fatigue[/font]
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[left][font=Arial]Invariably, when the aluminum versus steel debate pops up, someone chimes in with an analogy about airplanes. They ask why we're not worried about aluminum airplanes falling out of the sky, but we're worried about aluminum bicycle frames breaking. I'm convinced that buried somewhere in the sales training from Trek, Cannondale, and/or Specialized, there is an FAQ that tells salespeople to use the airplane analogy to address concerns from customers about aluminum framed bicycles.[/font]
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[left][font=Arial]Like most analogies, it's a poor one. The fact is that we are worried about airplanes falling out of the sky. Recall the 1988 incident in Hawaii where an Aloha Airlines Boeing 737 suffered a structural failure. This was an inter-island plane, which had an abnormally high number of compression/decompression cycles, which fatigued the aluminum skin, causing stress cracks that propagated from rivet locations. Amazingly, only one person was killed (a flight attendant who was sucked out during the decompression). Of course the solution here was not to make airplanes out of steel, it was to increase inspections, and limit the number of stress cycles before an aircraft is taken out of service.[/font]
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[font=Arial]anvilbikes.comstory.phpOpen ↗ states: "When discussing aluminum, someone always brings up airplanes. Airplane design showcases what aluminum does best: acceptable strength and a low relative weight. But, aluminum's lack of a fatigue limit is one very good reason why there is stringent monitoring of dynamically or cyclically stressed aluminum structures." [/font]
[left][font=Arial]Also see: plane-truth.comfatigue details.htmOpen ↗, abqtrib.com041204 news bright.shtmlOpen ↗, [/font][font=Arial]navioneer.orgAviator Jun 2002.pdfOpen ↗, and the.honoluluadvertiser.com118localnews1.htmlOpen ↗[/font]
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[left][font=Arial]The very best part about the airplane argument, is that when after it is debunked, the person who brought it up in the first place invariably says something like, "well you can't compare airplanes with bicycles!"[/font]
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