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10 sp KMC Shimano compatible chain connector question

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8 April 2006
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8 April 2006
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KnowWhen2HoldemKnowWhen2Foldem
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  1. I have a new 10 speed shimano 12-27 cassette and KMC chain on a brand new
    Specialized Roubaix Expert Double (stands for double chain ring). I would
    think about taking the bike back to the LBS where I bought this bike, but I
    am worrried that the techs there won't really know what to do, or tell me
    that my problem is the limitation of the 10 spd cassette system, because
    they won't know how to solve the problem, so before I go back to them, I
    would like to either try to fix the problems myself or at least know what to
    say that they might consider to solve the problem.

    I have two problems:
    1) When the KMC chain connector just begins to engage the smallest cog
    (12t) on the cassette, it gets temporarily hung up by slightly rubbing on
    the side of a second cog tooth. The snap-link pin seems slightly too wide
    to smoothly fit between the first and second cog, and it is thus prevented
    from falling onto the arrriving tooth of the cassette. The snap-link pin
    seems slightly longer than the fixed pins on the remainder of the chain
    because the only place that the chain holds up is at the snap-link. As the
    cassette further turns and the pressure on the chain to descend over the
    tooth on the first cog gets greater, the chain finally clunks down over the
    tooth and continues around the cassette, disengaging without any visible
    problems. This results in a repetitive clunking at high speeds that sounds
    terrible and is annoying. I have tried to slightly sand down the sharp edge
    of the pin top on the link so that it might slide more easily onto the tooth
    but it still holds up. Reversing the links does not change the problem. (I
    was hoping one of the two links might have been slightly out of spec.)
    Also, when backpedaling, the same problem occurs when the chain engages the
    tooth at the top of the cassette as it moves counterclockwise. I could try
    filing the top of the pin down but that looks risky as it seems it will
    weaken the connection.

    Is this a problem with a (?mismanufacturered) KMC link, or other some
    other problem?

    2) On the the biggest cog (27t) the derailleur pulley rings are too
    close to the teeth of the cog causing a rumbling as the pulley rings and the
    cassette rings slightly exert pressure on each other through the chain as it
    runs between the two. I examined removing one chain link to "pull-down" the
    pulley wheel away from the cassette but that would result in the derailleur
    spring being stretched beyond its furthest extension.

    Any ideas on this one other than getting a 12-25 cassette or 11-23?

  2. KnowWhen2HoldemKnowWhen2Foldem said:

    I have a new 10 speed shimano 12-27 cassette and KMC chain on a brand new
    Specialized Roubaix Expert Double (stands for double chain ring).

    Quoted message said:

    I have two problems:
    1) When the KMC chain connector just begins to engage the smallest cog
    (12t) on the cassette, it gets temporarily hung up by slightly rubbing on
    the side of a second cog tooth. The snap-link pin seems slightly too wide
    to smoothly fit between the first and second cog, and it is thus prevented
    from falling onto the arrriving tooth of the cassette. The snap-link pin
    seems slightly longer than the fixed pins on the remainder of the chain
    because the only place that the chain holds up is at the snap-link. As the
    cassette further turns and the pressure on the chain to descend over the
    tooth on the first cog gets greater, the chain finally clunks down over the
    tooth and continues around the cassette, disengaging without any visible
    problems. This results in a repetitive clunking at high speeds that sounds
    terrible and is annoying. I have tried to slightly sand down the sharp edge
    of the pin top on the link so that it might slide more easily onto the tooth
    but it still holds up. Reversing the links does not change the problem. (I
    was hoping one of the two links might have been slightly out of spec.)
    Also, when backpedaling, the same problem occurs when the chain engages the
    tooth at the top of the cassette as it moves counterclockwise. I could try
    filing the top of the pin down but that looks risky as it seems it will
    weaken the connection.

    Is this a problem with a (?mismanufacturered) KMC link, or other some
    other problem?

    I just installed a new KMC 10 speed chain (with Missing Link) on my
    Ultegra equipped bike and don't have the problem you describe, but I've
    only got about 100 miles on the new chain so far. Can you precisely
    measure the length of the pin in the Missing Link and compare it to the
    others?

    Also, are the symptoms different when the chain is on the small or
    large chain ring in front?

    Quoted message said:

    2) On the the biggest cog (27t) the derailleur pulley rings are too
    close to the teeth of the cog causing a rumbling as the pulley rings and the
    cassette rings slightly exert pressure on each other through the chain as it
    runs between the two. I examined removing one chain link to "pull-down" the
    pulley wheel away from the cassette but that would result in the derailleur
    spring being stretched beyond its furthest extension.

    Any ideas on this one other than getting a 12-25 cassette or 11-23?

    Tighten the B-Tension screw a turn or four. See
    http://www.sheldonbrown.com/derailer-adjustment.html#btension
    http://www.parktool.com/repair/readhowto.asp?id=64

  3. B screw for the second problem most definitely.

    To solve the first problem I'd take it back to the shop. Sounds like a
    crummy chain. They should either replace it or dispense with the quick
    connector, removing it with a chain tool. You don't need a quick link,
    unless you're a fan of cleaning the chain off the bike,

  4. Interesting. Thanks for the pointers.

    What I discovered with the first problem is that the the high gear limit
    stop, which looked perfectly aligned with the smallest cog (12t) when the
    shifter was in the highest position, was just slightly restricting the chain
    from fully seating on the smallest cog. I adjusted it so it looks like it
    is slightly farther extended out laterally, past the centerline of the
    cog/pulley alignment, and the chain now seats properly without machinery
    noise and clicking. Very subtle. There are absolutely no tolerances with
    the 10 speed chains and cassettes.

    The second problem is barely solved, and really not to my satisfaction since
    there is still a slight knocking of the pulley gears against the cog on the
    highest cog (27t) with the B screw tightened all the way down. The rear
    derailleur is DA so this shouldn't be the case. I may try to get a longer B
    screw. Are there such things?

    Thanks again for your help.

    <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    KnowWhen2HoldemKnowWhen2Foldem said:

    I have a new 10 speed shimano 12-27 cassette and KMC chain on a brand new
    Specialized Roubaix Expert Double (stands for double chain ring).

    Quoted message said:

    I have two problems:
    1) When the KMC chain connector just begins to engage the smallest
    cog
    (12t) on the cassette, it gets temporarily hung up by slightly rubbing on
    the side of a second cog tooth. The snap-link pin seems slightly too
    wide
    to smoothly fit between the first and second cog, and it is thus
    prevented
    from falling onto the arrriving tooth of the cassette. The snap-link
    pin
    seems slightly longer than the fixed pins on the remainder of the chain
    because the only place that the chain holds up is at the snap-link. As
    the
    cassette further turns and the pressure on the chain to descend over the
    tooth on the first cog gets greater, the chain finally clunks down over
    the
    tooth and continues around the cassette, disengaging without any visible
    problems. This results in a repetitive clunking at high speeds that
    sounds
    terrible and is annoying. I have tried to slightly sand down the sharp
    edge
    of the pin top on the link so that it might slide more easily onto the
    tooth
    but it still holds up. Reversing the links does not change the problem.
    (I
    was hoping one of the two links might have been slightly out of spec.)
    Also, when backpedaling, the same problem occurs when the chain engages
    the
    tooth at the top of the cassette as it moves counterclockwise. I could
    try
    filing the top of the pin down but that looks risky as it seems it will
    weaken the connection.

    Is this a problem with a (?mismanufacturered) KMC link, or other some
    other problem?

    I just installed a new KMC 10 speed chain (with Missing Link) on my
    Ultegra equipped bike and don't have the problem you describe, but I've
    only got about 100 miles on the new chain so far. Can you precisely
    measure the length of the pin in the Missing Link and compare it to the
    others?

    Also, are the symptoms different when the chain is on the small or
    large chain ring in front?

    Quoted message said:

    2) On the the biggest cog (27t) the derailleur pulley rings are too
    close to the teeth of the cog causing a rumbling as the pulley rings and
    the
    cassette rings slightly exert pressure on each other through the chain as
    it
    runs between the two. I examined removing one chain link to "pull-down"
    the
    pulley wheel away from the cassette but that would result in the
    derailleur
    spring being stretched beyond its furthest extension.

    Any ideas on this one other than getting a 12-25 cassette or 11-23?

    Tighten the B-Tension screw a turn or four. See
    http://www.sheldonbrown.com/derailer-adjustment.html#btension
    http://www.parktool.com/repair/readhowto.asp?id=64

  5. I actually do like the quick connector. I clean my chain on my bike but
    then remove it and thoroughly wash it in water to flush out all the grit
    before I put it back in the back. I then oil it twice. Each time I use SP9
    based oils and let them seep in overnight. After the first oiling I wipe
    down the chain on the bike and then reoil, repeating the procedure as above.
    After the second wipe down the chain has a protective but relatively dry
    feel so that it seems to pick up less dirt and grit yet doesn't squeak.

    Regarding problem #2, please see my reply to Dianne_1234 above. Thanks for
    taking the time to help.

    "landotter" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    B screw for the second problem most definitely.

    To solve the first problem I'd take it back to the shop. Sounds like a
    crummy chain. They should either replace it or dispense with the quick
    connector, removing it with a chain tool. You don't need a quick link,
    unless you're a fan of cleaning the chain off the bike,

  6. I use an on-bike gizmo to clean, but have you ever tried to clean and
    lube derailleur pulleys with the chain still on?

    landotter said:

    B screw for the second problem most definitely.

    To solve the first problem I'd take it back to the shop. Sounds like a
    crummy chain. They should either replace it or dispense with the quick
    connector, removing it with a chain tool. You don't need a quick link,
    unless you're a fan of cleaning the chain off the bike,

  7. hi,
    problem 2....
    i know its a pain but you might have cut the chain a couple of links too
    short which is pulling the deraileur forwards hence rotating it upwards
    towards the sprockets.sometimes adjusting the b-tension screw wont help if
    theres too much `tension` in the deraileur.
    Tango

  8. KnowWhen2HoldemKnowWhen2Foldem said:

    What I discovered with the first problem is that the the high gear limit
    stop, which looked perfectly aligned with the smallest cog (12t) when the
    shifter was in the highest position, was just slightly restricting the chain
    from fully seating on the smallest cog. I adjusted it so it looks like it
    is slightly farther extended out laterally, past the centerline of the
    cog/pulley alignment, and the chain now seats properly without machinery
    noise and clicking. Very subtle. There are absolutely no tolerances with
    the 10 speed chains and cassettes.

    Yes! Great find. I should have thought of that. :-) Glad it's solved
    (for now...?)

    Quoted message said:

    The second problem is barely solved, and really not to my satisfaction since
    there is still a slight knocking of the pulley gears against the cog on the
    highest cog (27t) with the B screw tightened all the way down. The rear
    derailleur is DA so this shouldn't be the case. I may try to get a longer B
    screw. Are there such things?

    Yes, try a bike shop that has a selection of junk Shimano derailleurs.
    Some models had various length B-tension screws you might be able to
    scavenge, and I'd be surprised if a longer one didn't solve the
    problem.

    But first confirm your chain length is okay. See the service
    instructions for your rear derailleur:
    http://bike.shimano.com/media/cycling/techdocs/en/bikecomponents/RD/SI-5V50D_v1_m56577569830563513.pdf
    Basically, loop the chain around the biggest chainring and biggest cog
    (skip the derailleur cage for now). Pull it tight and add two links (1
    inch), then thread the chain as usual (include the rear derailleur this
    time of course) and join.

  9. Quoted message said:
    KnowWhen2HoldemKnowWhen2Foldem said:

    I have a new 10 speed shimano 12-27 cassette and KMC chain on a brand new
    Specialized Roubaix Expert Double (stands for double chain ring).
    I have two problems:
    1) When the KMC chain connector just begins to engage the smallest cog
    (12t) on the cassette, it gets temporarily hung up by slightly rubbing on
    the side of a second cog tooth. The snap-link pin seems slightly too wide
    to smoothly fit between the first and second cog, and it is thus prevented
    from falling onto the arrriving tooth of the cassette.


    -snip-

    Quoted message said:
    Quoted message said:

    Is this a problem with a (?mismanufacturered) KMC link, or other some
    other problem?

    Quoted message said:

    I just installed a new KMC 10 speed chain (with Missing Link) on my
    Ultegra equipped bike and don't have the problem you describe, but I've
    only got about 100 miles on the new chain so far. Can you precisely
    measure the length of the pin in the Missing Link and compare it to the
    others?
    Also, are the symptoms different when the chain is on the small or
    large chain ring in front?

    Quoted message said:
    KnowWhen2HoldemKnowWhen2Foldem said:

    2) On the the biggest cog (27t) the derailleur pulley rings are too
    close to the teeth of the cog causing a rumbling as the pulley rings and the
    cassette rings slightly exert pressure on each other through the chain as it
    runs between the two. I examined removing one chain link to "pull-down" the
    pulley wheel away from the cassette but that would result in the derailleur
    spring being stretched beyond its furthest extension.
    Any ideas on this one other than getting a 12-25 cassette or 11-23?

    Quoted message said:

    Tighten the B-Tension screw a turn or four. See
    http://www.sheldonbrown.com/derailer-adjustment.html#btension
    http://www.parktool.com/repair/readhowto.asp?id=64

    We use a lot of that chain - it is our preferred chain for
    Campagnolo new bike builds - and haven't seen that problem.
    I'm with Dianne - check to ensure you have the proper link.

    My mechanic says we once received a box of KMC Ten that
    shipped with gold 9speed links. That gold link is marked
    only "KMC". KMC Ten links are silver and variously marked
    CL562R and CL563R.

    I'm also with Dianne on that "B" screw adjustment. Then get
    your head behind the rear changer to ensure the changer is
    vertical, parallel to the chainrings.

    Lastly, you mention 'adjusting' the chain length. Ensure the
    big-big is attainable before riding.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  10. KnowWhen2HoldemKnowWhen2Foldem said:

    I have a new 10 speed shimano 12-27 cassette and KMC chain on a brand new
    Specialized Roubaix Expert Double (stands for double chain ring). I would
    think about taking the bike back to the LBS where I bought this bike, but I
    am worrried that the techs there won't really know what to do, or tell me
    that my problem is the limitation of the 10 spd cassette system, because
    they won't know how to solve the problem, so before I go back to them, I
    would like to either try to fix the problems myself or at least know what to
    say that they might consider to solve the problem.

    I have two problems:
    1) When the KMC chain connector just begins to engage the smallest cog
    (12t) on the cassette, it gets temporarily hung up by slightly rubbing on
    the side of a second cog tooth. The snap-link pin seems slightly too wide
    to smoothly fit between the first and second cog, and it is thus prevented
    from falling onto the arrriving tooth of the cassette. The snap-link pin
    seems slightly longer than the fixed pins on the remainder of the chain
    because the only place that the chain holds up is at the snap-link. As the
    cassette further turns and the pressure on the chain to descend over the
    tooth on the first cog gets greater, the chain finally clunks down over the
    tooth and continues around the cassette, disengaging without any visible
    problems. This results in a repetitive clunking at high speeds that sounds
    terrible and is annoying. I have tried to slightly sand down the sharp edge
    of the pin top on the link so that it might slide more easily onto the tooth
    but it still holds up. Reversing the links does not change the problem. (I
    was hoping one of the two links might have been slightly out of spec.)
    Also, when backpedaling, the same problem occurs when the chain engages the
    tooth at the top of the cassette as it moves counterclockwise. I could try
    filing the top of the pin down but that looks risky as it seems it will
    weaken the connection.

    Is this a problem with a (?mismanufacturered) KMC link, or other some
    other problem?

    It may be the wrong link. A 9s or 8s link will connect a 10s chain
    happily, but may produce exactly the misbehavior you describe. I'd
    swap out o the SRAM Gold connector (which is technically for 9s chains
    but seems o work OK most of the time on 10s setups) or the Wippermann
    Connex that's explicitly made for 10s.

    Quoted message said:

    2) On the the biggest cog (27t) the derailleur pulley rings are too
    close to the teeth of the cog causing a rumbling as the pulley rings and the
    cassette rings slightly exert pressure on each other through the chain as it
    runs between the two. I examined removing one chain link to "pull-down" the
    pulley wheel away from the cassette but that would result in the derailleur
    spring being stretched beyond its furthest extension.

    Any ideas on this one other than getting a 12-25 cassette or 11-23?

    I'd try adding one full link to the chain. It sounds like the chain
    was cut a bit short. Unfortunately, that will require two snaplinks
    unless you want to risk pushing a pin back in; on a 10s, that can be a
    particularly questionable practice.

    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  11. richard said:

    I use an on-bike gizmo to clean, but have you ever tried to clean and
    lube derailleur pulleys with the chain still on?

    Mine never get that dirty, so cleaning them on-bike is no big deal, a
    few seconds with a shop rag usually does the jockey wheels. Reminds me
    though, I really should pick up a set of the fancy ones with cart
    bearings instead of a bushing. It would probably make my Tiagra rear
    feel a bit nicer.

    I'm now a convert to mineral spirits + quality motor oil for cleaning &
    lubing at the same time. Amazing how well it works, you just have to
    wipe the chain absolutely dry and let the spirits dry overnight. Might
    not be the best or worst lube, just amazingly clean and fast. I always
    thought motor oil = mess, but didn't think to put it in a suspension.

  12. In article
    <[email hidden]>,

    landotter said:
    richard said:

    I use an on-bike gizmo to clean, but have you ever tried to clean and
    lube derailleur pulleys with the chain still on?

    Mine never get that dirty, so cleaning them on-bike is no big deal, a
    few seconds with a shop rag usually does the jockey wheels. Reminds me
    though, I really should pick up a set of the fancy ones with cart
    bearings instead of a bushing. It would probably make my Tiagra rear
    feel a bit nicer.

    I'm now a convert to mineral spirits + quality motor oil for cleaning &
    lubing at the same time. Amazing how well it works, you just have to
    wipe the chain absolutely dry and let the spirits dry overnight. Might
    not be the best or worst lube, just amazingly clean and fast. I always
    thought motor oil = mess, but didn't think to put it in a suspension.

    So far as I know it is not a suspension. It is a solution
    of two miscible liquids.

    --
    Michael Press

  13. Michael Press said:

    In article
    <[email hidden]>,

    landotter said:
    richard said:

    I use an on-bike gizmo to clean, but have you ever tried to clean and
    lube derailleur pulleys with the chain still on?

    Mine never get that dirty, so cleaning them on-bike is no big deal, a
    few seconds with a shop rag usually does the jockey wheels. Reminds me
    though, I really should pick up a set of the fancy ones with cart
    bearings instead of a bushing. It would probably make my Tiagra rear
    feel a bit nicer.

    I'm now a convert to mineral spirits + quality motor oil for cleaning &
    lubing at the same time. Amazing how well it works, you just have to
    wipe the chain absolutely dry and let the spirits dry overnight. Might
    not be the best or worst lube, just amazingly clean and fast. I always
    thought motor oil = mess, but didn't think to put it in a suspension.

    So far as I know it is not a suspension. It is a solution
    of two miscible liquids.

    Well, it's better than the English cyclist/engineer I spoke with about
    it, he thought it was an emulsion, so I asked him if it would be good
    with ham on rye. :-D

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