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Shimano gear cable.

Started by Simon Mason · · Last activity · 20 posts · 937 views

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UK and Europe
Published
10 November 2006
Last activity
14 November 2006
Original author
Simon Mason
Posts
20
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  1. Last night on a club run my RHS STI Shimano 105 gear cable snapped, sent the
    chain to the small rear cog and I tried to compensate by shifting to a
    smaller chainring, only to jam the chain in between two rings, meaning a
    long cold walk/coast home.

    Anyhow, I managed to free the chain by loosening the chainrings at home, but
    rather than send the bike into the LBS for a new cable I'll try and put one
    in myself. Can anyone point me in the direction of how to fit a gear cable
    into a RHS STI 105 shifter?
    Thanks.

    --
    Simon Mason
    http://www.simonmason.karoo.net

  2. In article <[email hidden]>

    Simon Mason said:

    Last night on a club run my RHS STI Shimano 105 gear cable snapped, sent the
    chain to the small rear cog and I tried to compensate by shifting to a
    smaller chainring, .


    If the cable breaks you can usually fix the derailleur in a lower gear
    by screwing in the high limit screw or wedging something between the
    screw and the stop. It might even be worth finding a longer screw that
    fits and carrying it in your puncture outfit.

    Quoted message said:

    only to jam the chain in between two rings, meaning a
    long cold walk/coast home

    Could you not slacken the chainring bolts to free the chain? Or just
    stamp on it?

  3. Simon Mason said the following on 10/11/2006 14:40:

    Quoted message said:

    Anyhow, I managed to free the chain by loosening the chainrings at home, but
    rather than send the bike into the LBS for a new cable I'll try and put one
    in myself. Can anyone point me in the direction of how to fit a gear cable
    into a RHS STI 105 shifter?

    How about the Shimano website? http://tinyurl.com/yktdkt

    If that fails, go to
    http://bike.shimano.com/publish/content/cycle/sac/us/en/technical_service.html
    then "Technical Documents". Scroll down a bit, and you'll get to
    Shimano 105 Silver - S.T.I. Shift/Brake Lever. Click on that and you'll
    see service instructions. Bob's your uncle!

    --
    Paul Boyd
    http://www.paul-boyd.co.uk/

  4. Simon Mason said:

    Last night on a club run my RHS STI Shimano 105 gear cable snapped, sent the
    chain to the small rear cog and I tried to compensate by shifting to a
    smaller chainring, only to jam the chain in between two rings, meaning a
    long cold walk/coast home.

    Anyhow, I managed to free the chain by loosening the chainrings at home, but
    rather than send the bike into the LBS for a new cable I'll try and put one
    in myself. Can anyone point me in the direction of how to fit a gear cable
    into a RHS STI 105 shifter?
    Thanks.

    --
    Simon Mason
    http://www.simonmason.karoo.net

    http://www.parktool.com/repair/readhowto.asp?id=117 etc

    --
    ---
    Marten

  5. Quoted message said:

    Can anyone point me in the direction of how to fit a gear cable
    into a RHS STI 105 shifter?

    Quoted message said:

    From memory, change the shifter into the gear where there's no tension


    on the cable (top gear on the rear mech on RHS?), and roll back the
    rubber hood at the top. I'm pretty sure the cable nipple is exposed
    there with a clean cable run though the mechanism - remove the old
    cable and feed through the new one.

  6. "Rob Morley" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:


    Could you not slacken the chainring bolts to free the chain? Or just
    stamp on it?

    No three of us tried, it had jammed fast. In the end I had to slacken the
    small chainring bolts to get enough gap to pull it out at home, not in the
    middle of Lincolnshire in the pitch dark. Thanks for the other info folks!

    --
    Simon Mason
    http://www.simonmason.karoo.net

  7. In article <[email hidden]>

    Simon Mason said:


    "Rob Morley" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:


    Could you not slacken the chainring bolts to free the chain? Or just
    stamp on it?

    No three of us tried, it had jammed fast. In the end I had to slacken the
    small chainring bolts to get enough gap to pull it out at home, not in the
    middle of Lincolnshire in the pitch dark. Thanks for the other info folks!


    The others should have taken turns at towing you. :-)

  8. "Rob Morley" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>

    Simon Mason said:


    "Rob Morley" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:


    Could you not slacken the chainring bolts to free the chain? Or just
    stamp on it?

    No three of us tried, it had jammed fast. In the end I had to slacken the
    small chainring bolts to get enough gap to pull it out at home, not in
    the
    middle of Lincolnshire in the pitch dark. Thanks for the other info
    folks!


    The others should have taken turns at towing you. :-)

    One did - I could actually pedal by moving my right pedal forwards about a
    foot until the chain length ran out. I'd then pedal back a foot to get the
    chain length back. Repeat as necessary.

    It was a strain on my right thigh muscle which was the only leg muscle I
    could use in this mode of pedalling. My mate then had more pressing duties
    as a young woman was apparently going to jump off the Humber Bridge, so he
    stopped to talk to her and I kept going.

    --
    Simon Mason
    http://www.simonmason.karoo.net

  9. "Rob Morley" <[email hidden]> a écrit:

    Quoted message said:

    If the cable breaks you can usually fix the derailleur in a lower gear
    by screwing in the high limit screw or wedging something between the
    screw and the stop. It might even be worth finding a longer screw that
    fits and carrying it in your puncture outfit.

    More versatile is a 2" length of cable: you remove the last loop of housing
    and feed the cable straight into the barrel adjuster of the mech, holding
    the mech in the required gear as you tighten the cable clamp. You can use
    the barrel adjuster to trim the position of the mech, and most mechs have
    enough travel in the barrel to shift to a larger sprocket, sometimes two.
    Saves messing with the limit screws.

    Personally, I usually just carry a spare cable.

    James Thomson

  10. On 13/11/2006 21:13, James Thomson said,

    Quoted message said:

    More versatile is a 2" length of cable: you remove the last loop of housing
    and feed the cable straight into the barrel adjuster of the mech, holding
    the mech in the required gear as you tighten the cable clamp. You can use
    the barrel adjuster to trim the position of the mech, and most mechs have
    enough travel in the barrel to shift to a larger sprocket, sometimes two.
    Saves messing with the limit screws.

    How do you hold the end of this 2" length that isn't clamped?

    --
    Paul Boyd
    http://www.paul-boyd.co.uk/

  11. "Paul Boyd" <[email hidden]> a écrit:

    Quoted message said:

    How do you hold the end of this 2" length that isn't clamped?

    I don't hold the end of it. Could you clarify your question?

    James Thomson

  12. "James Thomson" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    "Paul Boyd" <[email hidden]> a écrit:

    Quoted message said:

    How do you hold the end of this 2" length that isn't clamped?

    I don't hold the end of it. Could you clarify your question?

    I suspect what he means is how does it not just slip through the barrel
    adjuster. Presumably the answer is that it's a cable with the nipple still
    attached.

    cheers,
    clive

  13. "Clive George" <[email hidden]> a écrit:

    Quoted message said:

    I suspect what he means is how does it not just slip through the barrel
    adjuster. Presumably the answer is that it's a cable with the nipple still
    attached.

    Ah! Bingo.

    James Thomson

  14. In article <[email hidden]>

    James Thomson said:

    "Rob Morley" <[email hidden]> a écrit:

    Quoted message said:

    If the cable breaks you can usually fix the derailleur in a lower gear
    by screwing in the high limit screw or wedging something between the
    screw and the stop. It might even be worth finding a longer screw that
    fits and carrying it in your puncture outfit.

    More versatile is a 2" length of cable: you remove the last loop of housing
    and feed the cable straight into the barrel adjuster of the mech, holding
    the mech in the required gear as you tighten the cable clamp. You can use
    the barrel adjuster to trim the position of the mech, and most mechs have
    enough travel in the barrel to shift to a larger sprocket, sometimes two.
    Saves messing with the limit screws.


    That's a great use for the end you cut off universal cables, and easier
    than fiddling with screws.

  15. Clive George said the following on 13/11/2006 21:34:

    Quoted message said:

    Presumably the answer is that it's a cable with the nipple
    still attached.

    Ah, yes, that would do it. (Mental note - dig out an old gear cable and
    stick a couple of inches in my tool kit.)

    On my MTB though, in the event of broken derailleur or cable, I would
    just swiftly convert it to single speed. I saw someone walking in the
    depths of Coed-y-Brenin with a broken derailleur a few months ago. I've
    carried a multi-tool with chain-breaker ever since. I suppose the neat
    answer would be to have two Power-Links instead of one!

    --
    Paul Boyd
    http://www.paul-boyd.co.uk/

  16. James Thomson said:

    "Rob Morley" <[email hidden]> a écrit:

    Quoted message said:

    If the cable breaks you can usually fix the derailleur in a lower gear
    by screwing in the high limit screw or wedging something between the
    screw and the stop. It might even be worth finding a longer screw that
    fits and carrying it in your puncture outfit.

    More versatile is a 2" length of cable: you remove the last loop of housing
    and feed the cable straight into the barrel adjuster of the mech, holding
    the mech in the required gear as you tighten the cable clamp. You can use
    the barrel adjuster to trim the position of the mech, and most mechs have
    enough travel in the barrel to shift to a larger sprocket, sometimes two.
    Saves messing with the limit screws.

    What's the other end of the 2" length of cable attached to? Or do you
    just leave the ferrule or whatever it's called on one end?

  17. Ben C said:

    What's the other end of the 2" length of cable attached to? Or do you
    just leave the ferrule or whatever it's called on one end?

    The nipple. Yes, I think that's the idea, and it sounds like a great
    dodge. You'd probably want to wrap a piece of insulating tape or
    similar round the cut end to stop it unravelling while carrying it
    around.

    --
    Dave...

  18. In article <[email hidden]>

    dkahn400 said:
    Ben C said:

    What's the other end of the 2" length of cable attached to? Or do you
    just leave the ferrule or whatever it's called on one end?

    The nipple. Yes, I think that's the idea, and it sounds like a great
    dodge. You'd probably want to wrap a piece of insulating tape or
    similar round the cut end to stop it unravelling while carrying it
    around.


    Just tin it with solder.

  19. Rob Morley said:

    In article <[email hidden]>

    dkahn400 said:
    Ben C said:

    What's the other end of the 2" length of cable attached to? Or do you
    just leave the ferrule or whatever it's called on one end?

    The nipple. Yes, I think that's the idea, and it sounds like a great
    dodge. You'd probably want to wrap a piece of insulating tape or
    similar round the cut end to stop it unravelling while carrying it
    around.


    Just tin it with solder.

    I did that to protect the end of a cable I'd just installed and for
    which I didn't have one of those crimp-cap things, using a normal
    electrical soldering iron, and it worked fine. So I tried it again later
    on my other bike, which had a fancy Campagnolo cable somehow pre-infused
    with Teflon, and the solder absolutely refused to stick to it. I ended
    up just putting a blob of glue on the end.

  20. "Simon Mason" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Last night on a club run my RHS STI Shimano 105 gear cable snapped, sent
    the chain to the small rear cog and I tried to compensate by shifting to a
    smaller chainring, only to jam the chain in between two rings, meaning a
    long cold walk/coast home.

    Anyhow, I managed to free the chain by loosening the chainrings at home,
    but rather than send the bike into the LBS for a new cable I'll try and
    put one in myself. Can anyone point me in the direction of how to fit a
    gear cable into a RHS STI 105 shifter?
    Thanks.

    Cut it with a dremel.

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