Cycling Equipment · Public discussion

Seized AG dyno unit, any tips

Started by Email address hidden · · Last activity · 4 posts · 570 views

This thread is locked and is currently read-only.

Thread details

What we know about this thread

Original section
Cycling Equipment
Published
28 February 2007
Last activity
7 March 2007
Original author
Email address hidden
Posts
4
Discussion status
Public discussion
Total views
570
Views / 30 days
0

The navigation and discussion metadata provide context. Posts remain in their original chronological order.

Showing posts 1–4 of 4
Posts remain in their original chronological order.

Text size
  1. I thought this morning that i'd service the Sturmey AG Dynohub on my
    78 Superbe, but 5 minutes into the usual dismantling, it became clear
    that the chrome plate and magnet unit was rusted in and wouldn't just
    drop out as it has always done with the others that i've serviced in
    the past. I've soaked the area in WD40 and bike oil for 10 hours, then
    tried inserting a broken spoke to knock it out from the righthand
    side. This just result in bending out the chrome cover around the
    holes. I've hit it inwards to try to break the rust hold and i've
    tried to insert a screweye in each of the four holes, with wire and
    hammer as a puller, but to no avail. Anyone have an idea how i could
    get this out. I've managed to have a tinker with it and got the
    internals out by simultaneously unscrewing the axle and ballring, but
    still can't get to the left hand cup which as luck would have it is
    grindy and probably shot. Any suggestions would be greatfully
    received,
    Many thanks, Nick.

  2. Quoted message said:

    I thought this morning that i'd service the Sturmey AG Dynohub on my
    78 Superbe, but 5 minutes into the usual dismantling, it became clear
    that the chrome plate and magnet unit was rusted in and wouldn't just
    drop out as it has always done with the others that i've serviced in
    the past. I've soaked the area in WD40 and bike oil for 10 hours, then
    tried inserting a broken spoke to knock it out from the righthand
    side. This just result in bending out the chrome cover around the
    holes. I've hit it inwards to try to break the rust hold and i've
    tried to insert a screweye in each of the four holes, with wire and
    hammer as a puller, but to no avail. Anyone have an idea how i could
    get this out. I've managed to have a tinker with it and got the
    internals out by simultaneously unscrewing the axle and ballring, but
    still can't get to the left hand cup which as luck would have it is
    grindy and probably shot. Any suggestions would be greatfully
    received,

    Is there a compelling reason to open it _right now_?

    Some tincture of time and some penetrant might make this a project for a
    later day. Before you do more damage. Riding a 'stuck' piece with
    regular application of lubricant can do wonders.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  3. Cheers for the reply, i was planning on selling the Superbe this week
    and thought i'd do the next owner a favour and overhaul all the major
    parts. I think you're right, looks like a soak and wait situation.
    cheers, Nick

  4. Following my question just in case anyone has a similar problem with
    badly seized components, i managed to shift the magnet and its cover
    plate after 14 days of soaking, and each day spending about 30 minutes
    banging and tapping it in various places. I almost gave up on it, but
    just as i was going to reassemble, it mysteriously shifted a fraction,
    so i continued.

    I used the short end of a 3mm allenkey inserted in the
    coverplate hole and tried to get circular movement. It didn't move
    until the magnet shift by a few mm on the 12th day. Also i removed the
    internals and inserted a 4" socket bit throught the back of the left
    cone and hammered like a monkey, which pushed out the coverplate, a
    few mm at a time, banging it in and out repeatedly for the entire two
    weeks. The magnet and plate finally gave up the ghost when i inserted
    a flat end punch in through the rear magnet holes and tapped the whole
    lot out. I've sadly killed the cover plate, looks like it's spent a
    weekend in Baghdad, but hopefully i'll be able to buy another one, it
    looks like the GH6 coverplate is identical. The magnet had rusted and
    bonded to the interior of the hubshell, which needed some cleaning,
    but is still pretty good. I'd love to see a modern hub go through the
    stuff a Sturmey can take and still work afterwards. Hopefully it'll go
    back on the Raleigh Superbe OK and i'll be able to pass it on to the
    next sentimentalist as fully serviced and ready to do another 20 years
    service.
    cheers, Nick.

Active in the last 60 minutes

Active in this thread

0 users · 0 guests ·0 bots ·0 total

No signed-in users are active right now.

No known search crawlers active right now.