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Battery/lighting philosophy for fully-loaded touring?

Started by Bruce W.1 · · Last activity · 77 posts · 4,341 views

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Cycling Equipment
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7 April 2007
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19 August 2007
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Bruce W.1
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  1. I built two lighting systems for my fully-loaded touring bicycle.

    One is 12 VDC. It has a [13-Watt] HID headlight and a strobe & LED tail
    light (which pulls 300 mA). It is configured to be powered by 12 C-cell
    batteries. Or I could easily switch to lithium-ion batteries.

    The other system runs on a few AA batteries. The headlight has a 3 Watt
    Cree LED (which can also run off of 12V with the pulse width modulator I
    attached) and the tailight is a Cateye LED thingy.

    I also have a bell and a 12VDC scooter horn, but never mind that.

    I'm torn between high-power and low-power. I don't yet have any
    experience doing fully-loaded touring.

    If in traffic with streetlights I would definitely want to use the 12V
    system. On a bike trail the AA system would work fine.

    I don't really intend to do any night riding but who knows. If it's a
    beautiful evening I might. The main purpose for the lights is if my
    plan got screwed-up and I found myself riding at night, emergency lighting.

    I don't mind carrying the weight of the 12V lights but the weight of the
    C-cell battery pack is a real bummer (3-3/4 lbs.). If I switched to
    lithium-ion batteries then after they were used I'd be forced to stay in
    a hotel the following night in order to recharge them, which might also
    be a bummer.

    The low-volt AA system in traffic with streetlights is little more than
    a "be-seen" system, barely. It is comparable to a hub dynamo system.

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    Thanks for your help.

    Confused

  2. Bruce W.1 said:

    I built two lighting systems for my fully-loaded touring bicycle.
    One is 12 VDC. It has a [13-Watt] HID headlight and a strobe & LED tail
    light (which pulls 300 mA). It is configured to be powered by 12 C-cell
    batteries. Or I could easily switch to lithium-ion batteries.

    Quoted message said:

    The other system runs on a few AA batteries. The headlight has a 3 Watt
    Cree LED (which can also run off of 12V with the pulse width modulator I
    attached) and the tailight is a Cateye LED thingy.

    Quoted message said:

    I also have a bell and a 12VDC scooter horn, but never mind that.

    -snip-
    I'm not an EE but wouldn't twelve cells output a nominal 18V?
    (p.s. I'm ignoring your bell & scooter horn even as we speak. Thanks for
    not mentioning them)
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  3. "Bruce W.1" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I built two lighting systems for my fully-loaded touring bicycle.

    Probably not the answer you are asking for, but I would recommend a hub
    generator system.

    I am assuming that because you are asking about "fully-loaded" touring, you
    plan to be camping some and not staying at a place with electricity every
    night. I think you will find charging a battery for a lighting system
    problematic. Likewise, constantly replacing batteries could be a hassle but
    every choice has trade offs.

    I prefer a Schmidt hub dynamo with a B&M primary headlight (with LED
    standlight), a secondary Schimdt headlight, and a B&M tailight (also with
    standlight) . I use the system predominately for commuting but also for
    fully-loaded touring. I have not done multi-week trips but plan to do so.
    I find the system more than adequately bright and trouble free. I've also
    used a Shimano Nexus hub generator. It's almost as good as the Schmidt SON
    and much less expensive. I must admit I splurged for my custom frame,
    Rohloff hub, commuting/touring bike.

    I've looked for a "self-contained" charging system for touring and haven't
    found anything that looks very good to me. I have been mainly interested in
    something to charge a notebook computer without having to plug into "the
    grid". Some people use a roll-up solar panel but I've read it's hard to
    keep a notebook charged this way while touring. I thought it might be
    possible to use a hub generator to charge a notebook computer and/or cell
    phone. I've seen designs for home made electronic systems to do this but
    they look large and complicated and all I've seen employ a system with
    batteries as well. Although I obtained a degree in electrical engineering
    30 years ago, subsequently, I took an entirely different career path and it
    is way beyond my ability to design such a system now.

    Anybody know how to construct or buy a small, lightweight system to connect
    to a hub generator to regulate voltage/current to lights, and charge a
    notebook computer and/or cell phone without adding another bank of
    batteries?

    BobT

  4. In article <[email hidden]>,

    Bruce W.1 said:

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    Your focus on power packs/consumption is misguided, especially when you
    consider some C cells don't even have the same capacity as some AA
    cells. Rebuild your system(s) from the ground up with a focus on the
    light output.

    --
    My personal UDP list: 127.0.0.1, 4ax.com, buzzardnews.com, googlegroups.com,
    heapnode.com, localhost, x-privat.org

  5. A Muzi said:


    -snip-
    I'm not an EE but wouldn't twelve cells output a nominal 18V?
    (p.s. I'm ignoring your bell & scooter horn even as we speak. Thanks for
    not mentioning them)


    =====================================================

    Indeed, for the first ten minutes I will use ten cells, at which time
    the voltage drops enough to kick-in the remaining two. This way I use
    every bit of energy that the batteries have to offer, about 0.85 V per
    cell, yet keep a good running voltage for the lights.

  6. Doc O'Leary said:

    In article <[email hidden]>,

    Bruce W.1 said:

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    Your focus on power packs/consumption is misguided, especially when you
    consider some C cells don't even have the same capacity as some AA
    cells. Rebuild your system(s) from the ground up with a focus on the
    light output.


    ===============================================

    The HID headlight is the answer to light output.

  7. Bruce W.1 said:

    I built two lighting systems for my fully-loaded touring bicycle.

    One is 12 VDC. It has a [13-Watt] HID headlight and a strobe & LED tail
    light (which pulls 300 mA). It is configured to be powered by 12 C-cell
    batteries. Or I could easily switch to lithium-ion batteries.

    The other system runs on a few AA batteries. The headlight has a 3 Watt
    Cree LED (which can also run off of 12V with the pulse width modulator I
    attached) and the tailight is a Cateye LED thingy.

    I also have a bell and a 12VDC scooter horn, but never mind that.

    I'm torn between high-power and low-power. I don't yet have any
    experience doing fully-loaded touring.

    If in traffic with streetlights I would definitely want to use the 12V
    system. On a bike trail the AA system would work fine.

    I don't really intend to do any night riding but who knows. If it's a
    beautiful evening I might. The main purpose for the lights is if my
    plan got screwed-up and I found myself riding at night, emergency lighting.

    I don't mind carrying the weight of the 12V lights but the weight of the
    C-cell battery pack is a real bummer (3-3/4 lbs.). If I switched to
    lithium-ion batteries then after they were used I'd be forced to stay in
    a hotel the following night in order to recharge them, which might also
    be a bummer.

    The low-volt AA system in traffic with streetlights is little more than
    a "be-seen" system, barely. It is comparable to a hub dynamo system.

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    As BobT says, you won't like this answer, but you've gone off in the
    wrong direction. At least, if your concept of fully-loaded touring is
    anything like mine.

    Yes, you need lights. You'll probably use them relatively rarely (8
    hours of riding is plenty, plenty on a long tour). But if its getting
    dark and you're not "there" yet, you need to be able to see the road.
    And you don't want to make my once-only mistake and have a battery
    light that dies out.

    So you need a setup that lights the road well, is ready whenever you
    need it, won't die out if not recharged, works even if you've used
    primitive camps for several days, and gives light as long as you need
    it. And you want it to be as reliable as a hammer. It's also nice to
    have something that doesn't weigh too much.

    It's not going to be a rechargeable, pulse-width solar collector rig
    driving an HID light. Hell, three days of rain will leave you in the
    dark. You need a generator light.

    Hub generators are elegant and efficient. But I've done thousands and
    thousands of miles with other types - usually, bottom bracket
    generators. Zero drag when off, negligible weight, negligible volume,
    almost perfect reliability, fine road lighting, etc.

    And it's _so_ much simpler.

    - Frank Krygowski

  8. <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Bruce W.1 said:

    I built two lighting systems for my fully-loaded touring bicycle.

    One is 12 VDC. It has a [13-Watt] HID headlight and a strobe & LED tail
    light (which pulls 300 mA). It is configured to be powered by 12 C-cell
    batteries. Or I could easily switch to lithium-ion batteries.

    The other system runs on a few AA batteries. The headlight has a 3 Watt
    Cree LED (which can also run off of 12V with the pulse width modulator I
    attached) and the tailight is a Cateye LED thingy.

    I also have a bell and a 12VDC scooter horn, but never mind that.

    I'm torn between high-power and low-power. I don't yet have any
    experience doing fully-loaded touring.

    If in traffic with streetlights I would definitely want to use the 12V
    system. On a bike trail the AA system would work fine.

    I don't really intend to do any night riding but who knows. If it's a
    beautiful evening I might. The main purpose for the lights is if my
    plan got screwed-up and I found myself riding at night, emergency
    lighting.

    I don't mind carrying the weight of the 12V lights but the weight of the
    C-cell battery pack is a real bummer (3-3/4 lbs.). If I switched to
    lithium-ion batteries then after they were used I'd be forced to stay in
    a hotel the following night in order to recharge them, which might also
    be a bummer.

    The low-volt AA system in traffic with streetlights is little more than
    a "be-seen" system, barely. It is comparable to a hub dynamo system.

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    As BobT says, you won't like this answer, but you've gone off in the
    wrong direction. At least, if your concept of fully-loaded touring is
    anything like mine.

    Yes, you need lights. You'll probably use them relatively rarely (8
    hours of riding is plenty, plenty on a long tour). But if its getting
    dark and you're not "there" yet, you need to be able to see the road.
    And you don't want to make my once-only mistake and have a battery
    light that dies out.

    So you need a setup that lights the road well, is ready whenever you
    need it, won't die out if not recharged, works even if you've used
    primitive camps for several days, and gives light as long as you need
    it. And you want it to be as reliable as a hammer. It's also nice to
    have something that doesn't weigh too much.

    It's not going to be a rechargeable, pulse-width solar collector rig
    driving an HID light. Hell, three days of rain will leave you in the
    dark. You need a generator light.

    Hub generators are elegant and efficient. But I've done thousands and
    thousands of miles with other types - usually, bottom bracket
    generators. Zero drag when off, negligible weight, negligible volume,
    almost perfect reliability, fine road lighting, etc.

    And it's _so_ much simpler.

    - Frank Krygowski

    Yes, I think that a generator light makes sense for the OP. But rather than
    a hub generator, I'd consider a bottle generator and ride aSchwalbe tires
    with a generator strip and refelctive sidewalls.
    I use the Busch Mueller S-6 bottle generator, and the Schmidt and Shimano
    generator hubs. If it will be used only rarely the bottle generator makes
    the most sense I think. Also consider carrying a tiny cate-eye light as a
    back up headlight.

    Gary Jacobson
    Rosendale, NY

  9. BobT said:

    Anybody know how to construct or buy a small, lightweight system to connect
    to a hub generator to regulate voltage/current to lights, and charge a
    notebook computer and/or cell phone without adding another bank of
    batteries?

    If you use a 12V generator, it should be easy enough to adapt a 12V "auto"
    cell phone charger. You'll have to make an AC-DC conversion, but other
    than that you're good to go.

    Modern phones use so little power that by turning them off when they're
    not needed, you should be able to go for weeks.

    Laptops use too much power for a bicycle. Mine draws 6A on from a
    12V socket. Generator hubs probably put out no more than 0.5A.

    Matt O.

  10. Bruce W.1 said:

    I built two lighting systems for my fully-loaded touring bicycle.

    One is 12 VDC. It has a [13-Watt] HID headlight and a strobe & LED tail
    light (which pulls 300 mA). It is configured to be powered by 12 C-cell
    batteries. Or I could easily switch to lithium-ion batteries.

    The other system runs on a few AA batteries. The headlight has a 3 Watt
    Cree LED (which can also run off of 12V with the pulse width modulator I
    attached) and the tailight is a Cateye LED thingy.

    I also have a bell and a 12VDC scooter horn, but never mind that.

    I'm torn between high-power and low-power. I don't yet have any
    experience doing fully-loaded touring.

    If in traffic with streetlights I would definitely want to use the 12V
    system. On a bike trail the AA system would work fine.

    I don't really intend to do any night riding but who knows. If it's a
    beautiful evening I might. The main purpose for the lights is if my
    plan got screwed-up and I found myself riding at night, emergency lighting.

    I don't mind carrying the weight of the 12V lights but the weight of the
    C-cell battery pack is a real bummer (3-3/4 lbs.). If I switched to
    lithium-ion batteries then after they were used I'd be forced to stay in
    a hotel the following night in order to recharge them, which might also
    be a bummer.

    The low-volt AA system in traffic with streetlights is little more than
    a "be-seen" system, barely. It is comparable to a hub dynamo system.

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    Thanks for your help.

    Confused

    On all of my loaded tours, I never rode at night. I did carry a
    flashlight for finding stuff after stopping for the night. In the
    summer there is light from roughly 7 AM until 8 PM. 13 or so hours.
    Plenty of time to ride the distance you want to travel. Remember
    loaded tours are vacations. No one is forced to ride them.
    Therefore, you have the choice to ride a sensible distance each day.
    No reason to ride century plus days. Enjoy the tour by riding fewer
    miles and stopping to see and experience things. Plan to get into
    your overnight spot before supper time and setup camp and then enjoy
    supper. And enjoy the remaining evening light.

    As for something forcing you to ride in the dark, bull. You are on a
    loaded tour. If you are camping, you can stop and setup camp
    anywhere. That is the point of carrying camping gear. Or if staying
    in motels, just stop earlier if mechanical problems develop that may
    cause you to ride in the dark. I doubt your life will be forfeited if
    you do not follow your daily mileage plan.

    As for lights, equip all of your bikes with red blinky lights. Two or
    more. You will likely ride in fog or very cloudy or rainy
    conditions. Red blinky lights allow you to be seen in these
    conditions. You can still see the road just fine without headlights
    in these conditions. If you want a headlight, carry an easily
    attached battery model that can also function as your flashlight after
    setting up camp. It will be used about 100% of the time as a
    flashlight.

  11. Bruce W.1 said:

    I'd like to hear from experienced fully-loaded touring riders on what
    they use and why. Which system would you use? What do you use?

    Unless you are going for some sort of distance/time record, I can't
    imagine why you'd want to spend a great deal of time riding at night
    while on a tour. For me, a tour is supposed to be a vacation, not an
    endurance test.

    So, while you will need to have a light if you need to get 20 more miles
    and the sun is going down, you don't need a system to run all night, nor
    one that lights up the whole block. When I tour, I use the light to
    enable me to get past that stretch of nothing to the next town, and to
    go from my hotel/campsite to a restaurant or whatever. For that, the
    smaller system will be fine.

    --

    David L. Johnson

    If all economists were laid end to end, they would not reach
    a conclusion. -- George Bernard Shaw

  12. Quoted message said:


    As BobT says, you won't like this answer, but you've gone off in the
    wrong direction. At least, if your concept of fully-loaded touring is
    anything like mine.

    Yes, you need lights. You'll probably use them relatively rarely (8
    hours of riding is plenty, plenty on a long tour). But if its getting
    dark and you're not "there" yet, you need to be able to see the road.
    And you don't want to make my once-only mistake and have a battery
    light that dies out.

    So you need a setup that lights the road well, is ready whenever you
    need it, won't die out if not recharged, works even if you've used
    primitive camps for several days, and gives light as long as you need
    it. And you want it to be as reliable as a hammer. It's also nice to
    have something that doesn't weigh too much.

    It's not going to be a rechargeable, pulse-width solar collector rig
    driving an HID light. Hell, three days of rain will leave you in the
    dark. You need a generator light.

    Hub generators are elegant and efficient. But I've done thousands and
    thousands of miles with other types - usually, bottom bracket
    generators. Zero drag when off, negligible weight, negligible volume,
    almost perfect reliability, fine road lighting, etc.

    And it's _so_ much simpler.

    - Frank Krygowski


    ==========================================================

    A bottom bracket generator? I've never heard of such a thing. Can you
    give me a link or name?

    Thanks.

  13. well, if camping: camp. never ride at night. camp. plan ahead. if the
    tire blows out, shock cord jams the deray. camp. struggling on ... who
    needs it. pull over and camp. leave early.
    but if the day's trip is complete during twilight then a light light
    system is in order. low weight. blinking lights front and rear.
    another can of beans you need? right?
    generators are expensive, tradeable, and stealable. four or five
    blinkies and a 4 AA cateye slip into poly bags, store and weigh zip. i
    carry 3 in the day backpack and 2/10 use the lights at twilight on
    pack, yellows on front bar.
    if cafe touring, the same applies but take more AA lights/lamps and
    don't forget the mace.

  14. Bruce W.1 said:

    A bottom bracket generator? I've never heard of such a thing. Can you
    give me a link or name?

    My experience was that they didn't last all that long, which wasn't
    surprising given the enormous amount of wheelspray they have to put up
    with. You'll need a smooth tyre or at very least one with a centerrib.
    And they interfere with wheelremoval, and can be difficult to fit if you
    also want a kickstand behind the BB

    picture: http://tandem-fahren.de/Technik/Dynamo/index.html#Union8601

    (disclaimer: I like SON's so I sell them)
    --
    ---
    Marten Gerritsen

    INFOapestaartjeM-GINEERINGpuntNL
    www.m-gineering.nl

  15. on planning: see, for example, sierra clubs manual for florida at
    amazon.com or world catalog. then track out thru google maps or
    streets trips. GPS and on trip do average speed. (and we're almost at
    the time where garmin/magellan will offer on bar noaa radar), but
    before you go: average your speeds with load on various surfaces, up
    wind and down, with the cyclometer.
    oh yeah. florida's camping areas in terms of traveling distances not
    camp hopping (all relatively legit) are 75 miles apart. &^%**!!

  16. onemoah- bring a yellow/dayglo orange baseball cap, wal or campmor.com
    for oncoming lights. essential survival equipment. try shooter's
    yellow glasses or clip on's, possibly cut in half!! see yorktowne
    optical in emigsville. the brown's are outasight.

  17. In article <[email hidden]>,

    Bruce W.1 said:

    The HID headlight is the answer to light output.

    You have made the mistake of confusing a lighting technology with a
    lumen rating.

    --
    My personal UDP list: 127.0.0.1, 4ax.com, buzzardnews.com, googlegroups.com,
    heapnode.com, localhost, x-privat.org

  18. Quoted message said:
    Quoted message said:

    As BobT says, you won't like this answer, but you've gone off in the
    wrong direction. At least, if your concept of fully-loaded touring is
    anything like mine.

    Yes, you need lights. You'll probably use them relatively rarely (8
    hours of riding is plenty, plenty on a long tour). But if its getting
    dark and you're not "there" yet, you need to be able to see the road.
    And you don't want to make my once-only mistake and have a battery
    light that dies out.

    So you need a setup that lights the road well, is ready whenever you
    need it, won't die out if not recharged, works even if you've used
    primitive camps for several days, and gives light as long as you need
    it. And you want it to be as reliable as a hammer. It's also nice to
    have something that doesn't weigh too much.

    It's not going to be a rechargeable, pulse-width solar collector rig
    driving an HID light. Hell, three days of rain will leave you in the
    dark. You need a generator light.

    Hub generators are elegant and efficient. But I've done thousands and
    thousands of miles with other types - usually, bottom bracket
    generators. Zero drag when off, negligible weight, negligible volume,
    almost perfect reliability, fine road lighting, etc.

    And it's _so_ much simpler.

    Bruce W.1 said:

    A bottom bracket generator? I've never heard of such a thing. Can you
    give me a link or name?

    No news here, they have been around forever, about 20% of our dynamos:
    http://www.yellowjersey.org/dynamos.html

    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  19. M-gineering said:
    Bruce W.1 said:

    A bottom bracket generator? I've never heard of such a thing. Can you
    give me a link or name?

    Quoted message said:

    picture:http://tandem-fahren.de/Technik/Dynamo/index.html#Union8601

    or http://www.yellowjersey.org/dynamos.html

    The term refers to a generator that fits behind the bottom bracket.
    They're also called roller dynamos. The roller rotates parallel to
    the wheel, and is driven by the same section of tire tread that
    touches the pavement.

    Quoted message said:

    My experience was that they didn't last all that long, which wasn't
    surprising given the enormous amount of wheelspray they have to put up
    with. You'll need a smooth tyre or at very least one with a centerrib.
    And they interfere with wheelremoval, and can be difficult to fit if you
    also want a kickstand behind the BB

    Hmm. Well, I don't use a kickstand, so that's a non-issue for me.
    But I've never had the least problem with wheel removal.

    I've gotten excellent life out of mine. The ones I'm using are
    Soubitez brand, and they look identical to the one in Martin's link.
    I think all mine are 1980s vintage, and they just keep running and
    running.

    I like them better than the more common bottle style partly because
    they're more out-of-the-way, and (at least compared to my Union bottle
    unit) have less drag. They're also quieter. And if I want, I can
    drive two headlamps with it without the roller slipping from the
    higher load. (That's due to its larger diameter than a bottle's
    roller wheel.)

    One disadvantage is that it works poorly on muddy paths. It picks up
    mud and slips. But on paved roads, I think it's great.

    Quoted message said:

    (disclaimer: I like SON's so I sell them)

    I like those too. Elegant! But so far, I haven't convinced myself to
    spend the money for one.

    - Frank Krygowski

  20. email hidden said:


    On all of my loaded tours, I never rode at night.

    I often do! It's not normally to put in maximum miles. Instead, it's
    things like riding back from a restaurant, or riding to a distant
    campground restroom. To me, it's just so handy to have a decent
    light. I'd hate to be without one with my car or motorcycle. I like
    it just as well on my bike.

    Quoted message said:

    summer there is light from roughly 7 AM until 8 PM. 13 or so hours.
    Plenty of time to ride the distance you want to travel. Remember
    loaded tours are vacations. No one is forced to ride them.
    Therefore, you have the choice to ride a sensible distance each day.

    But there are times I've picked an objective, and wanted to get
    there. Here's an example: As a kid, there was a certain state
    highway near my house. I often looked at it disappearing over a hill
    in the distance, and wondered where it went - where it ended.

    One year, as an adult, I sat with a map and realized it really did
    end, about 80 miles distant, and that there was a state park near its
    end. I figured riding it "all the way" would make a nice tour.

    And it did make a very pretty tour indeed, on the Saturday that I set
    out to ride it. Except that after 40 miles the road became so
    extremely hilly that I was a lot slower than I planned. I ran out of
    daylight at about mile 75. I did take a battery headlight along...
    mistaking the strength of its batteries. When it died, I resolved
    never again to tour without a generator.

    Quoted message said:

    As for something forcing you to ride in the dark, bull. You are on a
    loaded tour. If you are camping, you can stop and setup camp
    anywhere. That is the point of carrying camping gear. Or if staying
    in motels, just stop earlier if mechanical problems develop that may
    cause you to ride in the dark.

    My life seems to be a little more chaotic than yours!

    - Frank Krygowski

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