Australia and New Zealand · Public discussion

make a battery pack for a bike light

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Australia and New Zealand
Published
15 July 2007
Last activity
17 July 2007
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  1. make a battery pack for a bike light

    don't get the ones with the tabs on the top just the
    ones that have tabs on the botton. get the stainless
    steel tabs which to spot weld and some have tinned
    tabs. The tinned tabs are the ones you don't want to
    get. Lay 15 cells side by side - connect one of the
    tabs backwards against the bend and you may have
    then completely overlap for the width of the battery.
    give the surface a rub or else the solder won't stick.
    solder the surface but and solder them together.
    Use solder which has about 170% led and 130%tin
    which has the lowest melting temperature. before
    making each join. use insulation tape to bind the
    15 cells together- solder all the tabs together.
    Wrap a heap more tape around it to make it firmer.

  2. Quoted message said:

    make a battery pack for a bike light

    don't get the ones with the tabs on the top just the
    ones that have tabs on the botton. get the stainless
    steel tabs which to spot weld and some have tinned
    tabs. The tinned tabs are the ones you don't want to
    get. Lay 15 cells side by side - connect one of the
    tabs backwards against the bend and you may have
    then completely overlap for the width of the battery.
    give the surface a rub or else the solder won't stick.
    solder the surface but and solder them together.

    Quoted message said:

    Use solder which has about 170% led and 130%tin

    You've been staying up late, too often, to watch the TdF.

    If all this advice is related to gettig the soldering to stick, just
    grind the plating off the tabs.

  3. Quoted message said:

    make a battery pack for a bike light

    don't get the ones with the tabs on the top just the
    ones that have tabs on the botton. get the stainless
    steel tabs which to spot weld and some have tinned
    tabs. The tinned tabs are the ones you don't want to
    get. Lay 15 cells side by side - connect one of the
    tabs backwards against the bend and you may have
    then completely overlap for the width of the battery.
    give the surface a rub or else the solder won't stick.
    solder the surface but and solder them together.
    Use solder which has about 170% led and 130%tin
    which has the lowest melting temperature. before
    making each join. use insulation tape to bind the
    15 cells together- solder all the tabs together.
    Wrap a heap more tape around it to make it firmer.

    You know, those rechargeable cordless drill batteries are now
    available in a range of capacities from Supacheap Auto, at pretty
    reasonable prices...

    BTH

  4. Terryc said:


    You've been staying up late, too often, to watch the TdF.

    Nah, it's the Bratton Boxtard.

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