CAMPYBOB said:Now, where does a fellow buy the shimaNO TL-FD68 tool to verify the converter pin position? I've never seen a front derailleur that required a tool to determine cable routing before.
Should my converter normally be ON or OFF for a 39-53 / 11-25 on an Emonda?
You don't need the TL-FD68 to verify the position. In fact, the tool appeared to be an afterthought after too many shop mechanics couldn't follow Shimano's original instructions.
The objective is to make the cable to run an almost straight line past the pin to its anchor point behind the pinch bolt when you're on the inner ring. The pin causes a bit extra cable tension when you pull up to the big ring, but pivots away a bit when you drop down to the small ring.
The original Shimano instructions showed you how to eyeball the cable run, but I've been using this shortcut on Treks (and confirming it with the "official" procedures) for a few months now. Simply observe where the cable pops up from between the chainstays. If it's closer to the left stay, the pin goes to the left. If it's closer to the right stay or in the middle, the pin goes to the right.
And here's my cheat for getting the right cable tension the first time. After tuning the rear derailleur and aligning the cage on for the front, Shift to small-small, loosen the front high limit a bit, to be safe, if you haven't already set it, and then tighten the low limit so the cage touches the chain. If you're using new cable and housing, you want it firmly against the chain to allow for the ferrules seating. Next, back off the inline adjuster and hit the low paddle again to get into low trim. Now you're ready to pull on the cable (I use my bare hand if it hasn't been cut yet, or pliers if it has) while tightening the pinch bolt. Finally, reset the limit screws and fine tune the cable tension with some practice shifts, and there you are.
Older Shimano front derailleurs depended on a bit of cable slack when against the low limit screw, so the downshift was solely under the control of the return spring and the limit screw. The 11-speed version seems to be designed for the downshift to be controlled by the amount of cable tension released. The release should drop the chain; then, if the chain rubs, low trim will let out more cable til the cage hits the limit screw. Why? Maybe this design reduces the number of chain drops off the small ring. I don't know for sure.
Regarding cable tension and the high limit screw, the front derailleur is supposed to ride ridiculously close to the outside of the chain. Shimano advises 0.5-1.0 mm clearance between the chain and outer plate when the chain is in its outermost position. If, in this position, you're not getting some chain rub when you drop to high trim, the cable is too tight.
Crazy, huh? I hope it helps.