"Steve Sloan" <[email hidden]> wrote in message "]news:[email hidden]...
Quoted message said:In a recent post on another subject, I read a comment indicating the
formula
Quoted message said:I have followed in recent years for specifying wheels for myself may be flawed. The commenter is
somebody whom I respect greatly. This is the formula I have been following over the last five
years and about 25,000 riding miles:
36 hole MA2 (or stronger rims) with 14 straight gauge spokes, with alloy nipples and Ultegra hubs.
The commenter indicated that I would have stronger wheels if I used butted spokes and that I
shouldn't use "cheap spokes." In five years and 25,000 miles of riding I have had one busted
spoke. I weigh 200 to 210 pounds (varies) and carry up to 50 pounds of cargo.
I chose straight gauge over butted on the theory that at my weight spoke weight as a percentage of
the total package was insignificant, and that straight gauge spokes would be as strong at the ends
as butted spokes and would be stronger in the middles. It was hoped this might improve lateral
strength of the wheel. Cost was never part of the equation.
The broken spoke was on a front wheel. I have had bent rims from hitting nasty potholes, but no
other spoke problems. Can someone please let me
know
Quoted message said:what I am doing wrong? I thought I was doing pretty good.
Thanks:
Steve Sloan [email hidden]
Steve,
I think your choice of rim and hub are very reasonable. Straight 14 g spokes will give you the
lateral stiffness you are looking for. See more about wheel stiffness at URL:
sheldonbrown.comindex.htmOpen ↗ I can't argue with your results, but brass
nipples are both stronger and more durable. However, you can gain more durability (not strength)
with double butted spokes. From the FAQ section of the DT Swiss spoke website, quoting the author of
the book "The Art of Wheel Building", Gerd Schraner from URL:
dtswiss.comlaufradbau.htmlOpen ↗ "Why are some spokes, especially those on expensive bikes,
thinner in the middle section?
The use of these "reduced" spokes allow longer-life wheels to be built. Spokes with a thinner
mid-section aren't just lighter and more aerodynamic but, more importantly, are much more elastic
than normal straight-edged spokes. When placed under extreme overloads, they react in a similar way
to resiliant bolts used in the machine industry.
If a wheel undergoes rapid radial forces, for example a bump, the spokes spring as they take up the
overload, thus protecting the hub.
Why do spokes break?
The source can always be traced back to an irregularity in the wheel spider.
Reason #1 Play between the hub and the spokes. Every time the wheel rotates, every spoke is loaded
and discharged once.
For example, a wheel ridden over 2,000 km experiences one million on-off load changes.
If the spoke has the tiniest amount of play in the hub flange, then a broken spoke is a mishap
waiting to happen. The spokes are forever jumping to and fro in the flange. The spoke elbow is put
under huge stresses, the material changes and becomes brittle. The spoke just gives up and breaks at
the spoke elbow.
Solution Use washers beneath the spoke head of any spoke which has any play at all.
Reason #2 Insufficient spoke pre-tension.
Loose spokes cause a wheel to become unbalanced. The lower the pre-tension, the more the elastic
spokes have to bend. They move around in the spoke holes at the flange and we have the same
unfortunate result of movement between the hub and the spoke.
Solution A high, optimised spoke pre-tension makes a wheel more balanced because the wheel spider
then moves very little. The higher the spoke pre-tension, the more effectively wheel overloads are
distributed amongst the spokes."
You should also read Jobst Brandt's book "the Bicycle Wheel" on this subject.
David Ornee, Western Springs, IL