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Campy Right Ergo Overhaul Success!

Started by Kenny Lee · · Last activity · 6 posts · 1,074 views

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Cycling Equipment
Published
22 March 2004
Last activity
23 March 2004
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Kenny Lee
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6
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  1. Was very reluctant to overhaul my right ergo, but after
    yesterday's ride the shifting just became too mushy. I
    bought what was suggested as the bare minimum of replacement
    parts to bring my ergo back to "smooth as butta" state some
    3,000k ago. I kept putting the overhaul off because when
    viewing the ergo parts schematic it looked as complicated as
    doing a rubrics cube. Anyway the parts I had on hand were
    the 2 G-springs, the thumb shifter coil spring and the coil
    spring that works with the big paddle and does the down
    shifting. Taking apart the ergo was easy. What really
    surprised me was that the G-springs are just pushed into
    place. I though that they were hinged in but they're not.
    The next spring to put in was the thumb shifter spring, easy
    as pie. The down shifter paddle spring was also easy but a
    little tricky in getting the coil tight before bolting the
    the complete assembly together. The whole operation took
    about 40 minutes of which about 15 minutes were spent trying
    to figure out how to get the down shifter paddle spring
    coiled down with the proper tension. One last observation,
    the click you hear when you shift I believe comes from the
    G-springs engaging and disengaging and when they get "soft"
    is when your shifting gets mushy. If so, maybe I didn't need
    to replace the thumb shifter spring and the paddle down
    shifter spring as I "think" that all they do is bring the
    thumb shifter or the paddle shifter back to its original
    start position. Could be wrong though. For those of you who
    are worried about mucking up the ergo when DIYing all I can
    say is just do it, it's easier than it looks.

    Kenny Lee

  2. Kenny Lee said:

    Was very reluctant to overhaul my right ergo, but after
    yesterday's ride the shifting just became too mushy. I
    bought what was suggested as the bare minimum of
    replacement parts to bring my ergo back to "smooth as
    butta" state some 3,000k ago. I kept putting the overhaul
    off because when viewing the ergo parts schematic it
    looked as complicated as doing a rubrics cube. Anyway the
    parts I had on hand were the 2 G-springs, the thumb
    shifter coil spring and the coil spring that works with
    the big paddle and does the down shifting. Taking apart
    the ergo was easy. What really surprised me was that the
    G-springs are just pushed into place. I though that they
    were hinged in but they're not. The next spring to put in
    was the thumb shifter spring, easy as pie. The down
    shifter paddle spring was also easy but a little tricky in
    getting the coil tight before bolting the the complete
    assembly together. The whole operation took about 40
    minutes of which about 15 minutes were spent trying to
    figure out how to get the down shifter paddle spring
    coiled down with the proper tension. One last observation,
    the click you hear when you shift I believe comes from the
    G-springs engaging and disengaging and when they get
    "soft" is when your shifting gets mushy. If so, maybe I
    didn't need to replace the thumb shifter spring and the
    paddle down shifter spring as I "think" that all they do
    is bring the thumb shifter or the paddle shifter back to
    its original start position. Could be wrong though. For
    those of you who are worried about mucking up the ergo
    when DIYing all I can say is just do it, it's easier than
    it looks.

    I would recommend any first timer has a spare thumb spring
    standing by because they are easy to damage when fitting by
    those us less talented than Kenny!

    ~PB

  3. Kenny Lee <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    Was very reluctant to overhaul my right ergo, but after
    yesterday's ride the shifting just became too mushy. I
    bought what was suggested as the bare minimum of
    replacement parts to bring my ergo back to "smooth as
    butta" state some 3,000k ago. I kept putting the overhaul
    off because when viewing the ergo parts schematic it
    looked as complicated as doing a rubrics cube. Anyway the
    parts I had on hand were the 2 G-springs, the thumb
    shifter coil spring and the coil spring that works with
    the big paddle and does the down shifting. Taking apart
    the ergo was easy. What really surprised me was that the
    G-springs are just pushed into place. I though that they
    were hinged in but they're not. The next spring to put in
    was the thumb shifter spring, easy as pie. The down
    shifter paddle spring was also easy but a little tricky in
    getting the coil tight before bolting the the complete
    assembly together. The whole operation took about 40
    minutes of which about 15 minutes were spent trying to
    figure out how to get the down shifter paddle spring
    coiled down with the proper tension. One last observation,
    the click you hear when you shift I believe comes from the
    G-springs engaging and disengaging and when they get
    "soft" is when your shifting gets mushy. If so, maybe I
    didn't need to replace the thumb shifter spring and the
    paddle down shifter spring as I "think" that all they do
    is bring the thumb shifter or the paddle shifter back to
    its original start position. Could be wrong though. For
    those of you who are worried about mucking up the ergo
    when DIYing all I can say is just do it, it's easier than
    it looks.

    Kenny Lee

    Kenny states:

    <The down shifter paddle spring was also easy but a little
    tricky in getting the coil tight before bolting the the
    complete assembly together. .... about 15 minutes were spent
    trying to figure out how to get the down shifter paddle
    spring coiled down with the proper tension.>

    Can you explain how you got the proper tension to coil the
    down shift paddle spring?

  4. bfd said:

    Can you explain how you got the proper tension to coil the
    down shift paddle spring?

    The spring part #EC-RE055 has an "L" shaped bend to it at it
    innermost coil. This bit fits into a grooved slot in part
    #EC-RE251. With part #EC-RE251 in place attach the spring to
    it. Use a small screwdriver to push the coil at the hooked-
    end of the coil clockwise to wind it up. If part # EC-RE251
    was put in in the correct position relative to the post
    where the coil spring is anchored onto with its hooked-end,
    then proper tension will have been achieved when anchored.

    A picture is worth more than a thousand words, so true in
    this case. Just do it and you'll know what I mean.

    Kenny Lee

  5. bfd-<< Can you explain how you got the proper tension to
    coil the down shift paddle spring? >><BR><BR>

    After the back bolt is in the flats, shift it all the way to
    the biggest cog position...then install the inside pin of
    the spring in the 5 oclock position, wrap the spring to the
    post, remove the bolt, replace the plate, bolt back
    in..That way the tension of the back spring is the lowest
    when you install/wind it up.

    Peter Chisholm Vecchio's Bicicletteria 1833 Pearl St.
    Boulder, CO, 80302
    (303)440-3535 vecchios.comvecchios.com "Ruote convenzionali
    costruite eccezionalmente bene"

  6. bfd said:

    Can you explain how you got the proper tension to coil the
    down shift paddle spring?

    velonews.comlevers.html

    ~PB

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