Cycling Equipment · Public discussion

Sun Race "Handy Shift" derailleurs - HOW [censored] ARE THEY?

Started by Bob Ladbury · · Last activity · 9 posts · 1,416 views

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Cycling Equipment
Published
4 July 2004
Last activity
5 July 2004
Original author
Bob Ladbury
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  1. I've been working on the derailleurs of a friend's bike, and
    I find the whole thing to be quite torturous. They are Sun-
    Race "Handy [censored]" derailleurs. I am close to snapping the
    cable from being frayed after so many adjustments, and I
    still am not able to adjust the front derailleurs to get the
    chain to fall on the lower sprocket AND at the same time,
    raise itself up on the largest, and have the whole process
    go smoothly without chains getting caught in the derailleur
    cage on frequent occasions. The biggest problem with the
    front derailleur is you have to apply so much hand pressure
    to get the chain to go on the largest sprocket, that I now
    have blisters all over my hands from adjusting these
    derailleurs. I have a similar looking system on my Mongoose
    (Grip Shift), but NO WAY do they require so much hand
    tension to change gears. (and no, I can not make the cables
    more slack on the front Sun Race derailleur to ease
    shifting, else that causes problems shifting gears).

    After days of adjustments, I have no choice but to conclude
    that the Handy Shift are inherently difficult to shift in
    the lowest(?) gears (chain on largest sprocket), even right
    off the factory line. I don't come to this conclusion
    hastily. The cables (were) in exc. condition, so I don't
    think that's the problem. There's a red tension adjustment
    ring, which goes from Soft to Hard, but you already get
    blisters on "Soft" and Hard makes the nightmare of riding as
    bike with the Sun Race Handy Shift grip shifters even worse.
    My question is, if anyone has these gears or has used them,
    can you confirm my conclusion about their hard tension, or
    can there be some other reason for this? (My friend has not
    had the bike for long, but tells me the grip shifters were
    always difficult to shift).

  2. Quoted message said:

    their hard tension, or can there be some other reason for
    this? (My friend has not had the bike for long, but tells
    me the grip shifters were always difficult to shift).

    no probs with my MGX D50 POS, but i dont shift the front cogs-
    just keep it all the way high. 41 teeth... w00t.

  3. On 4 Jul 2004 12:59:14 -0700, [email hidden] (Bob Ladbury)

    Quoted message said:

    My question is, if anyone has these gears or has used
    them, can you confirm my conclusion about their hard
    tension, or can there be some other reason for this? (My
    friend has not had the bike for long, but tells me the
    grip shifters were always difficult to shift).

    Have you tried moving the front derailleur up or down?
    Sometimes the vertical positioning can create this kind of
    difficulty. Maybe start with it so that the derailleur cage
    just clears the large ring as it travels out (1 mm or so)
    and then raise it by 2 mm a couple of times to see if it
    gets better or worse.

    I don't know anything about the Sun Race shifters per se.

  4. On 4 Jul 2004 12:59:14 -0700, [email hidden] (Bob Ladbury)

    Quoted message said:

    The biggest problem with the front derailleur is you have
    to apply so much hand pressure to get the chain to go on
    the largest sprocket, that I now have blisters all over my
    hands from adjusting these derailleurs.

    Replace the cable and housing. The symptoms you describe are
    entirely consistent with a cable and/or housing that's
    corroded or contaminated with crud. It may seem to move
    freely when you test it even though it's wasted inside; when
    hard shift operation is present, the first step after
    lubricating the der is replacing the cable...and at least
    nine times out of ten, lube won't fix a hard shift.
    --
    Typoes are a feature, not a bug. Some gardening required to
    reply via email. Surrealism is a pectinated ranzel.

  5. I will make the rash assumption that you've already
    investigated the travel stop adjustments on the der to
    confirm that the unit isn't running up against them before
    the shift is completed...
    --
    Typoes are a feature, not a bug. Some gardening required to
    reply via email. Surrealism is a pectinated ranzel.

  6. Dan Daniel <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    On 4 Jul 2004 12:59:14 -0700, [email hidden] (Bob

    Ladbury) said:

    My question is, if anyone has these gears or has used
    them, can you confirm my conclusion about their hard
    tension, or can there be some other reason for this? (My
    friend has not had the bike for long, but tells me the
    grip shifters were always difficult to shift).

    Have you tried moving the front derailleur up or down?
    Sometimes the vertical positioning can create this kind of
    difficulty. Maybe start with it so that the derailleur
    cage just clears the large ring as it travels out (1 mm or
    so) and then raise it by 2 mm a couple of times to see if
    it gets better or worse.

    I don't know anything about the Sun Race shifters per se.

    Thanks for letting me know. Yes, I have tried moving the
    position of the derailleur up and down on the seat tube. In
    fact, the only way I could get the chain to work properly on
    all 3 sprockets was to position the derailleur cage very
    close to the large ring. (Moving it further away from the
    large sprocket makes it SO hard to shift up to the largest
    ring, that I have to use all the force I have in my other
    hand to accomplish the shift!). It's so close, that the
    chain occasionally gets caught between the derailleur cage
    and the bottom bracket bar, during speed changes. I have
    also tried to lubricate the cable - it slides pretty easily
    in and out of the housing, on its own. So I'm not sure
    replacing the cable or housing is the solution to the
    problem, but then it might just be.

    But if someone doesn't actually know the Sun Race Handy [censored]
    derailleurs first hand, its hard to know whether these cheap
    grip-shifters are inherently hard to use - no matter what
    you try to do (which could be, say, due to the spring on the
    front derailleur cage having more tension than most). After
    all, I read a reference on usenet to a professional review
    of these shifters on a mountain bike, and the reviewer
    complained about how hard they were to shift.

  7. On 4 Jul 2004 20:06:00 -0700, [email hidden] (Bob Ladbury)

    Quoted message said:

    But if someone doesn't actually know the Sun Race Handy
    [censored] derailleurs first hand, its hard to know whether
    these cheap grip-shifters are inherently hard to use - no
    matter what you try to do (which could be, say, due to
    the spring on the front derailleur cage having more
    tension than most). After all, I read a reference on
    usenet to a professional review of these shifters on a
    mountain bike, and the reviewer complained about how hard
    they were to shift.

    There's a possibility that these may be as nasty as the
    crappy ones on the Roadmaster Mt Storm; the shifters on that
    one are SRAM, but I can't recall whether the front der even
    had a name on it. On those, yes, the front often shifts hard
    when first received, but by adjusting the front der's stop
    at the big-sprocket end to allow a slight overshift and
    setting the shifter cable adjustment so that this position
    is reached just *past* the last click, with the fallback
    into the ratchet stop being dead on, I've made one possible
    to use without risk of blistering. Replacing the cable later
    with one that was slipperier improved the shifting quite a
    bit, though. Some of the cheap-bike cables are, for lack of
    a more polite description, suitable only for use as
    fertilizer after a period of composting.
    --
    Typoes are a feature, not a bug. Some gardening required to
    reply via email. Surrealism is a pectinated ranzel.

  8. Bob Ladbury said:

    I've been working on the derailleurs of a friend's bike,
    and I find the whole thing to be quite torturous. They are
    Sun-Race "Handy [censored]" derailleurs. I am close to snapping
    the cable from being frayed after so many adjustments, and
    I still am not able to adjust the front derailleurs to get
    the chain to fall on the lower sprocket AND at the same
    time, raise itself up on the largest, and have the whole
    process go smoothly without chains getting caught in the
    derailleur cage on frequent occasions. The biggest problem
    with the front derailleur is you have to apply so much
    hand pressure to get the chain to go on the largest
    sprocket, that I now have blisters all over my hands from
    adjusting these derailleurs. I have a similar looking
    system on my Mongoose (Grip Shift), but NO WAY do they
    require so much hand tension to change gears. (and no, I
    can not make the cables more slack on the front Sun Race
    derailleur to ease shifting, else that causes problems
    shifting gears).

    After days of adjustments, I have no choice but to
    conclude that the Handy Shift are inherently difficult to
    shift in the lowest(?) gears (chain on largest sprocket),
    even right off the factory line. I don't come to this
    conclusion hastily. The cables (were) in exc. condition,
    so I don't think that's the problem. There's a red tension
    adjustment ring, which goes from Soft to Hard, but you
    already get blisters on "Soft" and Hard makes the
    nightmare of riding as bike with the Sun Race Handy Shift
    grip shifters even worse. My question is, if anyone has
    these gears or has used them, can you confirm my
    conclusion about their hard tension, or can there be some
    other reason for this? (My friend has not had the bike for
    long, but tells me the grip shifters were always difficult
    to shift).


    Remove the wires, ensure the cable casing ends are trimmed
    cleanly and reinstall the gear wires. You might just get a
    couple if they are frayed already. As you feed the wire
    through casing, wipe machine oil on it. If the wire runs
    over a metal or nylon plate, lube that too.

    Are you on the proper side of the anchor bolt? The wire
    should be on the edge closest to the bike on a SunRace
    front. Attaching the wire on the far side will make shifting
    very difficult as you reduce the leverage.

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

  9. Quoted message said:

    Replace the cable and housing.

    Going along with this, if there are kinks of ANY kind in the
    housing, you will have difficulty shifting.

    I would recommend dousing the derailleur and the innards of
    the shifter with WD40 or similar, let it soak for a while,
    then trying new cables and housing. Sometimes the FD (which
    doesn't have bearings or bushings to speak of) gets its
    galvanized plates corrosively welded to itself and freezes
    up operation. This is most often seen on bikes left outside
    in the rain and bikes that are ridden near salt water, like
    at the beach.

    Unless the spring's shot in the FD, chances are that you'll
    be able to get it working well without blistering yourself.

    FYI, cheap FDs of decent quality can be had at most bike
    shops for $15 or less.

    --
    Phil, Squid-in-Training

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