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Carbon steerer fork headset compressor

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Cycling Equipment
Published
6 March 2006
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6 March 2006
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  1. http://www.fullspeedahead.com/fly.aspx?layout=product&taxid=34&pid=248

    Is there any trick to getting this thing to work correctly? One came
    with my Real Design fork and I cannot get it to expand the middle
    aluminum section to clamp into the fork steerer. I've taken the thing
    apart and figured out how it works and can get it to expand while
    holding it. But when inside the fork steerer, I cannot hold the pieces
    to keep them from spinning uselessly.

  2. Quoted message said:

    http://www.fullspeedahead.com/fly.aspx?layout=product&taxid=34&pid=248

    Is there any trick to getting this thing to work correctly? One came
    with my Real Design fork and I cannot get it to expand the middle
    aluminum section to clamp into the fork steerer. I've taken the thing
    apart and figured out how it works and can get it to expand while
    holding it. But when inside the fork steerer, I cannot hold the pieces
    to keep them from spinning uselessly.

    Expand the plug to the point that it's a little tough getting it into
    the steerer, push it in, and then their will be enough friction to keep
    it from turning. It only has to be tight enough to not want to pull
    back while setting bearing preload (not alot).

    Robin Hubert

  3. Robin Hubert said:
    Quoted message said:

    http://www.fullspeedahead.com/fly.aspx?layout=product&taxid=34&pid=248

    Is there any trick to getting this thing to work correctly? One came
    with my Real Design fork and I cannot get it to expand the middle
    aluminum section to clamp into the fork steerer. I've taken the thing
    apart and figured out how it works and can get it to expand while
    holding it. But when inside the fork steerer, I cannot hold the pieces
    to keep them from spinning uselessly.

    Expand the plug to the point that it's a little tough getting it into
    the steerer, push it in, and then their will be enough friction to keep
    it from turning.

    Problem with this is the very top of the steerer tube is a bit smaller
    than the section a couple inches below where the expander piece ends
    up. I've tried expanding it by hand to the point its a very tight fit
    going into the steerer tube, but then its loose when its pushed in a
    couple inches. 1/100" or so difference in diameter maybe. But enough
    to not work.

    It only has to be tight enough to not want to pull

    Quoted message said:

    back while setting bearing preload (not alot).

    Robin Hubert

  4. Quoted message said:


    Robin Hubert said:
    Quoted message said:

    http://www.fullspeedahead.com/fly.aspx?layout=product&taxid=34&pid=248

    Is there any trick to getting this thing to work correctly? One came
    with my Real Design fork and I cannot get it to expand the middle
    aluminum section to clamp into the fork steerer. I've taken the thing
    apart and figured out how it works and can get it to expand while
    holding it. But when inside the fork steerer, I cannot hold the pieces
    to keep them from spinning uselessly.

    Expand the plug to the point that it's a little tough getting it into
    the steerer, push it in, and then their will be enough friction to keep
    it from turning.

    Problem with this is the very top of the steerer tube is a bit smaller
    than the section a couple inches below where the expander piece ends
    up. I've tried expanding it by hand to the point its a very tight fit
    going into the steerer tube, but then its loose when its pushed in a
    couple inches. 1/100" or so difference in diameter maybe. But enough
    to not work.

    Okay, then start as before, push it in to where it's too loose, pull
    up to where it catches, tighten a bit, push back down, and tighten to
    the degree needed to preload the headset.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  5. [email hidden] wrote:
    --snip--

    Quoted message said:

    Problem with this is the very top of the steerer tube is a bit smaller
    than the section a couple inches below where the expander piece ends
    up. I've tried expanding it by hand to the point its a very tight fit
    going into the steerer tube, but then its loose when its pushed in a
    couple inches. 1/100" or so difference in diameter maybe. But enough
    to not work.


    --/snip--

    Could you partially exapnd the, er, expander and then push it in from
    the bottom with a screwdriver (and then engage the cap threads from the
    top), or would you face the same problem?

    SYJ

  6. SYJ said:

    [email hidden] wrote:
    --snip--

    Quoted message said:

    Problem with this is the very top of the steerer tube is a bit smaller
    than the section a couple inches below where the expander piece ends
    up. I've tried expanding it by hand to the point its a very tight fit
    going into the steerer tube, but then its loose when its pushed in a
    couple inches. 1/100" or so difference in diameter maybe. But enough
    to not work.


    --/snip--

    Could you partially exapnd the, er, expander and then push it in from
    the bottom with a screwdriver (and then engage the cap threads from the
    top), or would you face the same problem?

    SYJ

    No since the bottom of the carbon fork is completely sealed. Only
    opening is from the top.

  7. OK, I had a lot of problems with the FSA expanders and switched to
    another brand which worked fine.

  8. Tom said:

    OK, I had a lot of problems with the FSA expanders and switched to
    another brand which worked fine.

    The problem with this solution is it costs money. The Real Design/FSA
    expander came "free" with the fork. I'd prefer not spending additonal
    money for a new part if I don't need to or that will not give me any
    extra joy.

  9. Quoted message said:

    http://www.fullspeedahead.com/fly.aspx?layout=product&taxid=34&pid=248

    Is there any trick to getting this thing to work correctly? One came
    with my Real Design fork and I cannot get it to expand the middle
    aluminum section to clamp into the fork steerer. I've taken the thing
    apart and figured out how it works and can get it to expand while
    holding it. But when inside the fork steerer, I cannot hold the pieces
    to keep them from spinning uselessly.

    Along with the other suggestion I made, I'll add "take the bolt out,
    chase the threads with a tap and die as needed to make them completely
    free, and grease the threads on the bolt to make it more likely that
    the bolt will turn in the body threads instead of spinning the whole
    thing."
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

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