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Carbon steerer problems... eek do I need a new fork?

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UK and Europe
Published
4 August 2007
Last activity
7 August 2007
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Mark
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  1. Hi

    Well, i have a nice Look HSC5 SL all carbon forks - beautiful....

    Except, a while ago, they came a bit loose in my integrated headtube.
    Now, I think i probably made a few errors from here on:

    Firstly, it seemed to me that I couldn't get the cap tight enough to
    get rid of all the play before the expander started moving in the
    steerer. So, i purchased another bung...

    Now, I didn't really appreciate that a major part of the bung is the
    expand not just to grip the inside of the steerer so one can tighten
    the cap and remove play, but also to re-enforce the inside of the
    steerer around where the stem sits to stop damage caused by
    overtightening the stem.

    So, stupidly had the bung too far dow the steerer (slightly below the
    bottom of the stem), so when I tightened the stem, the top of the two
    bolts just kept tightening.

    So, now, when I take the stem off and look at the top of the steerer,
    I can see that I've sort of dented and slightly squashed the top of
    the steerer. 🙁

    So, I think I've partially rectified the problem by getting a bung
    that grips right at the top of the steerer, within the boundaries of
    the stem, but it's left me worried - I've almost certainly weakened
    the top of my steerer.

    I have a long stem anyhow - three 1cm spacers above the headtube, but
    I really don't want to cut the steerer down by one of these spacers
    (i.e. potentially to a less damaged part of the steerer), because it
    will be too low for me.

    I've tried to test how strong the stem/steerer join is by gripping the
    handlebars when the bike's stationary and putting pressure on the join
    (more pressure than I would imagine in normal use), and it all seems
    strong.

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    Well, advice would be most appreciated,

    Many thanks,
    Mark.

  2. in message <[email hidden]>, Mark

    (') said:

    Well, i have a nice Look HSC5 SL all carbon forks - beautiful....

    So, now, when I take the stem off and look at the top of the steerer,
    I can see that I've sort of dented and slightly squashed the top of
    the steerer. 🙁

    So, I think I've partially rectified the problem by getting a bung
    that grips right at the top of the steerer, within the boundaries of
    the stem, but it's left me worried - I've almost certainly weakened
    the top of my steerer.

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    Well, advice would be most appreciated,

    I would seek advice directly from Look - they have a reputation of being
    approachable and helpful, although I haven't dealt with them personally. I
    expect getting your letter or email translated into French might help!

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    ((DoctorWho)ChristopherEccleston).act();
    uk.co.bbc.TypecastException: actor does not want to be typecast.
    [adapted from autofile on /., 31/03/05]

  3. Quoted message said:

    I've tried to test how strong the stem/steerer join is by gripping the
    handlebars when the bike's stationary and putting pressure on the join
    (more pressure than I would imagine in normal use), and it all seems
    strong.

    Is it just the top of the steerer that's damaged? If so I can't see that causing a problem
    further down the steerer. I'm just some bloke on Usenet thobut, and I won't be riding it
    at 30+mph 🙂

    Quoted message said:

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    They'd look pretty mounted on a wall or, if it's a 1" steerer, I'll give you a tenner for
    'em - I'm riding on an 11 year old carbon frame and my friends think it's only a matter of
    time before the entire thing disintegrates beneath me - a dodgy fork won't worsen the odds
    too much :-/

  4. On 4 Aug, 20:46, Mark
    <pleasegivegenerously@warmail*turn_up_the_heat_to_reply*.com.invalid>

    Quoted message said:
    Quoted message said:

    I've tried to test how strong the stem/steerer join is by gripping the
    handlebars when the bike's stationary and putting pressure on the join
    (more pressure than I would imagine in normal use), and it all seems
    strong.

    Is it just the top of the steerer that's damaged? If so I can't see thatcausing a problem
    further down the steerer. I'm just some bloke on Usenet thobut, and I won't be riding it
    at 30+mph 🙂

    Quoted message said:

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    They'd look pretty mounted on a wall or, if it's a 1" steerer, I'll give you a tenner for
    'em - I'm riding on an 11 year old carbon frame and my friends think it'sonly a matter of
    time before the entire thing disintegrates beneath me - a dodgy fork won't worsen the odds
    too much :-/

    Ha ha 🙂 guess you've gotta have a good sense of humour to be riding a
    11 year old carbon frame 😉

  5. in message <[email hidden]>, Mark

    (') said:

    On 4 Aug, 20:46, Mark
    <pleasegivegenerously@warmail*turn_up_the_heat_to_reply*.com.invalid>

    Quoted message said:
    Quoted message said:

    I've tried to test how strong the stem/steerer join is by gripping the
    handlebars when the bike's stationary and putting pressure on the join
    (more pressure than I would imagine in normal use), and it all seems
    strong.

    Is it just the top of the steerer that's damaged? If so I can't see
    that causing a problem
    further down the steerer. I'm just some bloke on Usenet thobut, and I
    won't be riding it at 30+mph 🙂

    Quoted message said:

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    They'd look pretty mounted on a wall or, if it's a 1" steerer, I'll give
    you a tenner for 'em - I'm riding on an 11 year old carbon frame and my
    friends think it's only a matter of time before the entire thing
    disintegrates beneath me - a dodgy fork won't worsen the odds too much
    :-/

    Ha ha 🙂 guess you've gotta have a good sense of humour to be riding a
    11 year old carbon frame 😉

    Why? Would you have a problem flying on an eleven year old carbon fibre
    aeroplane? If so, you'd better not fly; all modern airliners use
    significant elements of carbon fibre in their structure. If not, why do
    you think structural failure on a pushbike is more serious than structural
    failure on an aeroplane?

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    ;; If you're doing this for fun, do what seems fun. If you're
    ;; doing it for money, stop now.
    ;; Rainer Deyke

  6. Simon Brooke said:

    Why? Would you have a problem flying on an eleven year old carbon fibre
    aeroplane? If so, you'd better not fly; all modern airliners use
    significant elements of carbon fibre in their structure. If not, why do
    you think structural failure on a pushbike is more serious than structural
    failure on an aeroplane?

    I wouldn't want to be close to an aeroplane built by 'bicycle engineers
    '*) let alone fly in one

    *) all QC performed by the paying customer 😉
    --
    /Marten

    info(apestaartje)m-gineering(punt)nl

  7. M-gineering said:

    *) all QC performed by the paying customer 😉

    a bit like aeroplanes then :-) or pressure vessels :-) or (topical)
    bridges.... although mostly in the distant past.

    T

  8. Mark said:

    On 4 Aug, 20:46, Mark
    <pleasegivegenerously@warmail*turn_up_the_heat_to_reply*.com.invalid>

    Quoted message said:
    Quoted message said:

    I've tried to test how strong the stem/steerer join is by gripping the
    handlebars when the bike's stationary and putting pressure on the join
    (more pressure than I would imagine in normal use), and it all seems
    strong.

    Is it just the top of the steerer that's damaged? If so I can't see
    that causing a problem further down the steerer. I'm just some bloke on
    Usenet thobut, and I won't be riding it at 30+mph 🙂

    Quoted message said:

    It's an awkward one - a new pair of forks is about £230, which I'd
    much rather not spend... but I don't want to have my bars break off at
    30mph either 🙁

    They'd look pretty mounted on a wall or, if it's a 1" steerer, I'll give
    you a tenner for 'em - I'm riding on an 11 year old carbon frame and my
    friends think it's only a matter of time before the entire thing
    disintegrates beneath me - a dodgy fork won't worsen the odds too much
    :-/

    Ha ha 🙂 guess you've gotta have a good sense of humour to be riding a
    11 year old carbon frame 😉

    i think i'd be more worried by a alui frame though probably not enought
    to to ride it. as simon says planes use carbon, and they normally have
    long working lives.

    i don't think that carbon gets fractued like alu does so it shouldn't
    degrade in that way though it doesn't like impacts nor sun i'd guess.

    roger
    --
    www.rogermerriman.com

  9. Quoted message said:

    i don't think that carbon gets fractued like alu does so it shouldn't
    degrade in that way though it doesn't like impacts nor sun i'd guess.

    I forgot to mention the crash damage... 😉

  10. Simon Brooke said:

    in message <[email hidden]>, Mark

    (') said:

    On 4 Aug, 20:46, Mark
    <pleasegivegenerously@warmail*turn_up_the_heat_to_reply*.com.invalid>

    Quoted message said:

    > I've tried to test how strong the stem/steerer join is by gripping the
    > handlebars when the bike's stationary and putting pressure on the join
    > (more pressure than I would imagine in normal use), and it all seems
    > strong.

    Quoted message said:
    Quoted message said:

    Is it just the top of the steerer that's damaged? If so I can't see
    that causing a problem
    further down the steerer. I'm just some bloke on Usenet thobut, and I
    won't be riding it at 30+mph 🙂

    Quoted message said:
    Quoted message said:

    > It's an awkward one - a new pair of forks is about £230, which I'd
    > much rather not spend... but I don't want to have my bars break off at
    > 30mph either 🙁

    Quoted message said:
    Quoted message said:

    They'd look pretty mounted on a wall or, if it's a 1" steerer, I'll give
    you a tenner for 'em - I'm riding on an 11 year old carbon frame and my
    friends think it's only a matter of time before the entire thing
    disintegrates beneath me - a dodgy fork won't worsen the odds too much
    :-/

    Quoted message said:

    Ha ha 🙂 guess you've gotta have a good sense of humour to be riding a
    11 year old carbon frame 😉

    Why? Would you have a problem flying on an eleven year old carbon fibre
    aeroplane? If so, you'd better not fly; all modern airliners use
    significant elements of carbon fibre in their structure. If not, why do
    you think structural failure on a pushbike is more serious than structural
    failure on an aeroplane?

    --
    [email hidden] (Simon Brooke)http://www.jasmine.org.uk/~simon/

    ;; If you're doing this for fun, do what seems fun. If you're
    ;; doing it for money, stop now.
    ;; Rainer Deyke

    Oh, i don't have a clue actually. remember I'm the bloke that may just
    have screwed up his £230 forks... and my frame is Titanium made by
    Omega - would be pleasantly suprised if i was still able to ride it in
    11 years - although by that point, they'll probably be back in
    business again, so I can take advantage of my lifetime guarantee when
    it falls apart on me.

    Oh, and yes I have serious problems flying in any planes, but that's
    another story.

  11. Mark said:


    So, now, when I take the stem off and look at the top of the steerer,
    I can see that I've sort of dented and slightly squashed the top of
    the steerer. 🙁

    See if you can sell the fork s/h to someone who will be able to
    cut it down to below the damage (which will be safe to use),
    then buy a new fork and chalk it up to experience.

    If you've squashed the steerer then the stem isn't going to
    grip like it's designed to. This will a) make for a weaker
    coupling and b) make the stress uneven. Both of these are
    bad things.

    Of course, it's you that has to ride the bike, but please
    don't crash in front of me!

    Arthur

    --
    Arthur Clune PGP/GPG Key: http://www.clune.org/pubkey.txt
    The struggle of people against power is the struggle
    of memory against forgetting - Milan Kundera

  12. Mark
    <pleasegivegenerously@warmail*turn_up_the_heat_to_reply*.com.invalid>

    Quoted message said:
    Quoted message said:

    i don't think that carbon gets fractued like alu does so it shouldn't
    degrade in that way though it doesn't like impacts nor sun i'd guess.

    I forgot to mention the crash damage... 😉

    mind you any frame if you'd attaully damadged it then it's probably
    worth bining the frame.

    roger
    --
    www.rogermerriman.com

  13. In article <[email hidden]>, Arthur Clune
    [email hidden] says...

    Quoted message said:

    If you've squashed the steerer then the stem isn't going to
    grip like it's designed to.

    I don't see why it would cause a problem as long as the bung is in the
    right place - the steerer should squash back into the right shape when
    tightened, and I imagine the critical part is just below the stem rather
    than inside it (the bit just above the crown is probably the most
    stressed area, but I imagine that will have extra layers of carbon - if
    it doesn't then the top end is probably well over-specced anyway).

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