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Cycling Equipment
Published
23 February 2007
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26 February 2007
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sal bass
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  1. http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

  2. sal bass said:

    http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    Report back in a 10-12 years and we'll see if any of that pans out.

    By then my nice old wheels will have passed through many more tires,
    still on the same old spokes and rims. . .

    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  3. sal bass said:

    http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    Yep, and in 3 years, these hubs/wheels, IF the company is still
    around, will have changed making this version obsolete, with NO
    replacement rims, the thing that DOES wear out. Great idea, another
    somebody trying to reinvent the wheel.

  4. "Qui si parla Campagnolo" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    sal bass said:

    http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    Yep, and in 3 years, these hubs/wheels, IF the company is still
    around, will have changed making this version obsolete, with NO
    replacement rims, the thing that DOES wear out. Great idea, another
    somebody trying to reinvent the wheel.

    Looked at their web page, and wasn't clear on some things. Where does the
    spoke wrench contact the spoke? At the rim end, or the hub end? If the
    whole spoke rotates as the wheel is trued, why don't some of the spokes
    orient across the direction of travel?
    Thanks,
    Kerry

  5. "sal bass" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    The final part about fatigue cycles and loading and unloading is pure bull
    pucky.

    Chas.

  6. On 2007-02-24, * * Chas <[email hidden]> wrote:
    [...]

    Quoted message said:
    Quoted message said:

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    The final part about fatigue cycles and loading and unloading is pure
    bull pucky.

    I thought that, but wondered if what they're saying is this: (1)
    aluminium has a higher modulus than steel, (2) therefore the load is
    distributed between more spokes, therefore the fatigue cycle on each
    spoke is lighter.

    I don't know if (1) is true or that (2) necessarily follows from (1).

  7. "Ben C" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    On 2007-02-24, * * Chas <[email hidden]> wrote:
    [...]

    Quoted message said:
    Quoted message said:

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    The final part about fatigue cycles and loading and unloading is pure
    bull pucky.

    I thought that, but wondered if what they're saying is this: (1)
    aluminium has a higher modulus than steel, (2) therefore the load is
    distributed between more spokes, therefore the fatigue cycle on each
    spoke is lighter.

    I don't know if (1) is true or that (2) necessarily follows from (1).

    Elastic Modulus:

    2024-T3 Aluminum 7.310E+10 Pa
    6061-T6 Aluminum 7.310E+10 Pa
    7079-T6 Aluminum 7.172E+10 Pa
    AISI C1020 Steel 2.034E+11 Pa

    or

    Youngs Modulus

    Aluminum 69
    Steel 200

    http://www.mse.cornell.edu/courses/engri111/modulus.htm

  8. * * Chas said:

    "sal bass" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    http://www.industrynine.net/official/ultralite.html

    The hub actually cannot be destroyed by the spokes being damaged. It
    would be physically impossible. The spokes threaded end is larger in
    diameter than the rest of the spoke. The valley of the thread has a
    greater root diameter than the rest of the spoke making it the
    strongest point of the spoke instead of the weakest (as in a standard
    spoke). So in any possible case scenario, the spoke itself would fail
    before the threads could be damaged. In 2 1/2 years of testing there
    has not been a stripped thread on a hub.

    Here is an excerpt that explains it well:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available. In many ways, the Industry Nine spoke is much
    stronger, because we have removed all the weak points (known as stress
    risers) inherent in the design of a traditional hooked steel spoke.
    First, the spoke has no bend. This is nothing new, but remains an
    intelligent design. Most steel spokes fail either at the middle of the
    bend, or the first thread at the nipple end. By eliminating the bend
    altogether, the spoke is instantly less prone to fatigue stress
    failure.

    Second, the root diameter of the Industry Nine one-piece spoke is
    actually larger than the diameter of the length of the spoke. Other
    spokes fail at the first thread because the root diameter (the bottom
    of the thread's "V"😉 is actually the smallest diameter of the spoke,
    just where slight relative motions of the nipple apply additional
    bending forces. "

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    The final part about fatigue cycles and loading and unloading is pure bull
    pucky.

    Chas.


    if the aluminum spokes were the same dimensions as the steel spokes,
    you'd be right. but these spokes are not, they're thicker. whether
    they're thick enough to compensate is hard to tell from the pics, but
    the cross section would need to be roughly 3 times the area to
    compensate. that's about a 3.5mm spoke vs a 2.0mm spoke. and they're
    straight pull, not elbowed - right there is going to be fatigue advantage.

    if you want to criticize these wheels for something, do it for the
    aluminum freehub body. anyone that's seen a mangled aluminum chris king
    hub body and noticed that shimano won't use them unless it's deep
    spline, has got to figure that there may be a problem with that...

  9. jim beam said:
    * * Chas said:

    "sal bass" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    http://www.industrynine.net/official/ultralite.html


    [...]

    Quoted message said:
    Quoted message said:
    Quoted message said:

    As far as fatigue life goes, aluminum spokes do not undergo the same
    fatigue cycles that a steel spoke goes through. Steel spokes load and
    unload quite a bit during revolutions, aluminum resists those loads
    much better and do not bend or flex as much. Therefore, a lighter
    fatigue cycle resulting in longer spoke life (approaching that of a
    steel spoke).

    The final part about fatigue cycles and loading and unloading is pure bull
    pucky.

    Chas.


    if the aluminum spokes were the same dimensions as the steel spokes,
    you'd be right. but these spokes are not, they're thicker.

    They don't say that though, in the quote at the top, which does make it
    grade A bull pucky.

  10. jim beam said:
    * * Chas said:

    "sal bass" <[email hidden]> wrote in message
    news:[email hidden]...


    [...]

    Quoted message said:
    Quoted message said:
    Quoted message said:

    "By starting with a 20-25% larger cross-sectional area, our machined
    7075-T651 aluminum is equal in strength to any 14-gauge or 14/15 DB
    spoke available.

    [...]

    Quoted message said:

    if the aluminum spokes were the same dimensions as the steel spokes,
    you'd be right. but these spokes are not, they're thicker. whether
    they're thick enough to compensate is hard to tell from the pics, but
    the cross section would need to be roughly 3 times the area to
    compensate.

    They say above that it's 20-25% larger. As you say (and as the figures
    for Young's Modulus of 69 and 200 provided by * * Chas also say) it
    would need to be 300% larger to be as stiff as steel. Could it really be
    as strong as a steel spoke with only a 25% larger cross-sectional area?

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