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Help with disaster cotter pin!

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Cycling Equipment
Published
26 September 2006
Last activity
29 September 2006
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  1. Hi there...

    I'm trying to remove a cotter pin from a 1974 Stronglight crank. We've
    cut the pin off from both sides and drilled it out nearly entirely with
    a drill press.

    (It resisted the Park pin removal tool and has resisted all punches
    without budging. We had it well secured before hammering, etc.)

    Will heat maybe help? I'm trying to not hurt the crank.

    I wonder if the crank arm will even come off after the pin is removed?
    (To do that, should I try the pipes on crank-arms routine?)

    Thanks!

    ---Jeff Potter, emailing from the bike shop

  2. Jeff Potter said:

    I'm trying to remove a cotter pin from a 1974 Stronglight
    crank. We've cut the pin off from both sides and drilled it out
    nearly entirely with a drill press.

    Quoted message said:

    (It resisted the Park pin removal tool and has resisted all punches
    without budging. We had it well secured before hammering, etc.)

    Quoted message said:

    Will heat maybe help? I'm trying to not hurt the crank.

    Quoted message said:

    I wonder if the crank arm will even come off after the pin is
    removed? (To do that, should I try the pipes on crank-arms
    routine?)

    Most cotters that I found were too soft to do the job. It is a fairly
    high stress contact that requires good steel. The only ones I found
    in the olden days when we rode such cranks were "Acier Dupratnik".

    You might review:

    http://yarchive.net/bike/cotter_pins.html

    The web has history!

    Jobst Brandt

  3. Quoted message said:
    Jeff Potter said:

    I'm trying to remove a cotter pin from a 1974 Stronglight
    crank. We've cut the pin off from both sides and drilled it out
    nearly entirely with a drill press.

    Quoted message said:

    (It resisted the Park pin removal tool and has resisted all punches
    without budging. We had it well secured before hammering, etc.)

    Quoted message said:

    Will heat maybe help? I'm trying to not hurt the crank.

    Quoted message said:

    I wonder if the crank arm will even come off after the pin is
    removed? (To do that, should I try the pipes on crank-arms
    routine?)

    Most cotters that I found were too soft to do the job. It is a fairly
    high stress contact that requires good steel. The only ones I found
    in the olden days when we rode such cranks were "Acier Dupratnik".

    Perhaps the cotter has become deformed such that the crank was stuck.
    The psoter has said he has drilled out the pin; assuming that the axle
    and crank can be or are seperated from the frame, it should be a
    moment's work with a small press to get the axle out of the crank, and
    more than likely the crank and axle will be no worse.

  4. Quoted message said:

    Hi there...

    Quoted message said:

    I'm trying to remove a cotter pin from a 1974 Stronglight crank. We've
    cut the pin off from both sides and drilled it out nearly entirely with
    a drill press.

    Quoted message said:

    ---Jeff Potter, emailing from the bike shop

    Just a warning. I hope you hammered on it withg the axle fully
    supported (this is not easy to do), otherwise the bottom bracket has
    likely been toasted. When you get done removing the bottom bracket,
    look for evidence of brinneling in the drive-side cups and/or axle and
    discard the BB/axle if it has been damaged.

    I think www.sjscycles.com still has cottered bottom brackets for sale.
    QBP has sugino / china cups. Spindles? I don't know where these can
    be purchased.

    - Don Gillies
    San Diego, CA

  5. Donald Gillies said:
    Quoted message said:

    I'm trying to remove a cotter pin from a 1974 Stronglight
    crank. We've cut the pin off from both sides and drilled it out
    nearly entirely with a drill press.

    Quoted message said:

    Just a warning. I hope you hammered on it with the axle fully
    supported (this is not easy to do), otherwise the bottom bracket has
    likely been toasted. When you get done removing the bottom bracket,
    look for evidence of brinneling in the drive-side cups and/or axle
    and discard the BB/axle if it has been damaged.

    Don't go fear mongering. Cotters have been hammered in and out for
    many years with marginal or no support for the crank and I never saw a
    dimpled BB spindle. That is what got me started thinking about what
    caused dimpled head bearings and that it could not be road shock
    transmitted through a pneumatic tire.

    Quoted message said:

    I think www.sjscycles.com still has cottered bottom brackets for sale.
    QBP has Sugino / china cups. Spindles? I don't know where these can
    be purchased.

    It's the cotters that aren't available. Even when these were the
    mainline of better bicycles, they were hard to find. As I said,
    "Acier Dupratnik" (F).

    Jobst Brandt

  6. Donald Gillies said:
    Quoted message said:

    Hi there...

    Quoted message said:

    I'm trying to remove a cotter pin from a 1974 Stronglight crank. We've
    cut the pin off from both sides and drilled it out nearly entirely with
    a drill press.

    Quoted message said:

    ---Jeff Potter, emailing from the bike shop

    Just a warning. I hope you hammered on it withg the axle fully
    supported (this is not easy to do), otherwise the bottom bracket has
    likely been toasted. When you get done removing the bottom bracket,
    look for evidence of brinneling in the drive-side cups and/or axle and
    discard the BB/axle if it has been damaged.

    We used to bash away on cotter pins with all of our might, and never, ever
    damaged a bottom bracket. Have you ever damaged a bottom bracket this
    way? Anyone?

    --

    David L. Johnson

    __o | Anyone who is capable of getting themselves made President
    _`\(,_ | should on no account be allowed to do the job. -- Douglas Adams
    (_)/ (_) |

  7. Gauge the size of the gap between the crank and spindle, and
    use the largest drill bit that will clear. No press is needed, as the
    bit will take the path of least resistance - through the softer pin
    remains, leaving the other parts unscathed. Then try punches again.
    Incidentally, a propane torch has worked for me, but as I recall, that
    was with a whole, undrilled pin. I took care not to get the crank so
    hot that damage seemed likely.

    You got to be very careful if you don't know where you're going, because you might not get there.

    - Yogi Berra

  8. Quoted message said:

    It's the cotters that aren't available. Even when these were the
    mainline of better bicycles, they were hard to find. As I said,
    "Acier Dupratnik" (F).

    Nonsense. bikeplus on ebay has them. Many UK shops have them, e.g.:

    http://www.cyclex.co.uk/index.php/product/cycle_parts-cx/chainset/cotterpins/index.html
    http://www.swinnertoncycles.co.uk/category.aspx?categoryID=314

    - Don Gillies
    San Diego, CA

  9. On 29 Sep 2006 11:00:40 -0700, [email hidden] (Donald Gillies)

    Quoted message said:
    Quoted message said:

    It's the cotters that aren't available. Even when these were the
    mainline of better bicycles, they were hard to find. As I said,
    "Acier Dupratnik" (F).

    Nonsense. bikeplus on ebay has them. Many UK shops have them, e.g.:

    http://www.cyclex.co.uk/index.php/product/cycle_parts-cx/chainset/cotterpins/index.html
    http://www.swinnertoncycles.co.uk/category.aspx?categoryID=314

    - Don Gillies
    San Diego, CA

    Dear Don,

    For xenophobic colonials, BikeToolsEtc reveals the ugly truth about
    crank cotter sizes:

    http://www.biketoolsetc.com/index.cgi?id=575164084527&c=Repair-Parts&sc=Crank&tc=Crank-Arm-Cotters
    or http://tinyurl.com/hyxm7

    They come in 8.0, 8.5, 9.0, 9.3, and 9.5 mm sizes. Sheldon may be
    putting together a size table and exegesis even as I type this.

    Clicking on the "tech tip" for individual cotters gives us "The bad
    news: Park no longer makes their cotter press, so it's 'hammer time.'"

    Cheers,

    Carl Fogel

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