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King Headset Problem Continues

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Cycling Equipment
Published
24 July 2006
Last activity
25 July 2006
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David Peake
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  1. As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on the upper cup.
    While I was talking to a mechanic, he mentioned that King headset bearings
    can "bend, and that sometimes they need to be bent back". I worked in a
    shop for over seven years, and I've never heard such a thing. However, this
    mechanic is very experienced and his advice to me in the past has been
    correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro fork (1"
    steerer). A few years ago, I had an accident in which the bike struck a car
    (The fool turned in front of me). After inspecting both the frame and fork
    thoroughly, it was determined that they were safe to ride again.

    What I am wondering is this: (A.) Could this sort of impact "bend" King
    headset bearings? (B.) Can they be "bent" back? If so, how do I do it? (C.)
    Should I even care as the headset adjusts fine? (D.) Some have indicated
    to me that this is "normal wear" on King headset and that this means it's
    time to replace it. Does this sound reasonable?

    In no particular order, I have done the following: replaced the base plate
    (aka crown race), the bearing cap, removed and reinstalled the headset in
    the opposite direction (meaning that the part that faced the front of the
    bike now faces the rear). Some have suggested on this forum that the
    headtube needs to be faced, but this headset was installed on a new frame
    when the bike was purchased. I've never had any problems up until this
    point.

    As usual, thank you for all of your input.

  2. "David Peake" <[email hidden]> wrote in message
    news:02Wwg.2311$fL3.2210@trnddc07...

    Quoted message said:

    As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on the upper cup.
    While I was talking to a mechanic, he mentioned that King headset bearings
    can "bend, and that sometimes they need to be bent back". I worked in a
    shop for over seven years, and I've never heard such a thing. However,
    this mechanic is very experienced and his advice to me in the past has
    been correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro fork (1"
    steerer). A few years ago, I had an accident in which the bike struck a
    car (The fool turned in front of me). After inspecting both the frame and
    fork thoroughly, it was determined that they were safe to ride again.

    What I am wondering is this: (A.) Could this sort of impact "bend" King
    headset bearings? (B.) Can they be "bent" back? If so, how do I do it?
    (C.) Should I even care as the headset adjusts fine? (D.) Some have
    indicated to me that this is "normal wear" on King headset and that this
    means it's time to replace it. Does this sound reasonable?

    In no particular order, I have done the following: replaced the base plate
    (aka crown race), the bearing cap, removed and reinstalled the headset in
    the opposite direction (meaning that the part that faced the front of the
    bike now faces the rear). Some have suggested on this forum that the
    headtube needs to be faced, but this headset was installed on a new frame
    when the bike was purchased. I've never had any problems up until this
    point.

    As usual, thank you for all of your input.

    What material is the steerer? Maybe this is a frame/steerer issue and not a
    HS issue.

    Jeffrey

  3. me said:

    "David Peake" <[email hidden]> wrote in message
    news:02Wwg.2311$fL3.2210@trnddc07...

    Quoted message said:

    As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on
    the upper cup. While I was talking to a mechanic, he mentioned that
    King headset bearings can "bend, and that sometimes they need to be
    bent back". I worked in a shop for over seven years, and I've never
    heard such a thing. However, this mechanic is very experienced and
    his advice to me in the past has been correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro
    fork (1" steerer). A few years ago, I had an accident in which the
    bike struck a car (The fool turned in front of me). After
    inspecting both the frame and fork thoroughly, it was determined
    that they were safe to ride again. What I am wondering is this: (A.)
    Could this sort of impact "bend"
    King headset bearings? (B.) Can they be "bent" back? If so, how do I
    do it? (C.) Should I even care as the headset adjusts fine? (D.) Some
    have indicated to me that this is "normal wear" on King headset
    and that this means it's time to replace it. Does this sound
    reasonable? In no particular order, I have done the following: replaced
    the base
    plate (aka crown race), the bearing cap, removed and reinstalled the
    headset in the opposite direction (meaning that the part that faced
    the front of the bike now faces the rear). Some have suggested on
    this forum that the headtube needs to be faced, but this headset was
    installed on a new frame when the bike was purchased. I've never had
    any problems up until this point.

    As usual, thank you for all of your input.

    What material is the steerer? Maybe this is a frame/steerer issue
    and not a HS issue.

    When my friend (has tools) helped me install my King HS a while back, the
    crown race ("base plate" above?) went on WAY too easily. (Brand-new fork
    w/aluminum steerer.) Just recently I've tried to snug up the HS a bit, and
    that loose plate down there seems to be the culprit. Not sure which
    component (race or steerer) is slightly out of spec; doesn't seem to be a
    safety concern so I guess I'll just live with it...

    Bill "wasn't that fascinating?" S.

  4. Bill Sornson said:
    me said:

    "David Peake" <[email hidden]> wrote in message
    news:02Wwg.2311$fL3.2210@trnddc07...

    Quoted message said:

    As I posted before, I am having problems with my King headset.
    While it adjusts fine, the bearing cap does not seat down evenly on
    the upper cup. While I was talking to a mechanic, he mentioned that
    King headset bearings can "bend, and that sometimes they need to be
    bent back". I worked in a shop for over seven years, and I've never
    heard such a thing. However, this mechanic is very experienced and
    his advice to me in the past has been correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro
    fork (1" steerer). A few years ago, I had an accident in which the
    bike struck a car (The fool turned in front of me). After
    inspecting both the frame and fork thoroughly, it was determined
    that they were safe to ride again. What I am wondering is this: (A.)
    Could this sort of impact "bend"
    King headset bearings? (B.) Can they be "bent" back? If so, how do I
    do it? (C.) Should I even care as the headset adjusts fine? (D.)
    Some have indicated to me that this is "normal wear" on King headset
    and that this means it's time to replace it. Does this sound
    reasonable? In no particular order, I have done the following:
    replaced the base
    plate (aka crown race), the bearing cap, removed and reinstalled the
    headset in the opposite direction (meaning that the part that faced
    the front of the bike now faces the rear). Some have suggested on
    this forum that the headtube needs to be faced, but this headset was
    installed on a new frame when the bike was purchased. I've never had
    any problems up until this point.

    As usual, thank you for all of your input.

    What material is the steerer? Maybe this is a frame/steerer issue
    and not a HS issue.

    When my friend (has tools) helped me install my King HS a while back,
    the crown race ("base plate" above?) went on WAY too easily. (Brand-new
    fork w/aluminum steerer.) Just recently I've tried to
    snug up the HS a bit, and that loose plate down there seems to be the
    culprit. Not sure which component (race or steerer) is slightly out
    of spec; doesn't seem to be a safety concern so I guess I'll just
    live with it...
    Bill "wasn't that fascinating?" S.

    Have you checked ISO specs? Is the crown seat/crown race 30.0mm with an
    interference fit? One is 30.2mm and one is 30.0mm.
    --
    Phil Lee, Squid

  5. Phil Lee said:

    Bill Sornson wrote:

    Quoted message said:
    Quoted message said:

    When my friend (has tools) helped me install my King HS a while back,
    the crown race ("base plate" above?) went on WAY too easily.
    (Brand-new fork w/aluminum steerer.) Just recently I've tried to
    snug up the HS a bit, and that loose plate down there seems to be the
    culprit. Not sure which component (race or steerer) is slightly out
    of spec; doesn't seem to be a safety concern so I guess I'll just
    live with it...
    Bill "wasn't that fascinating?" S.

    Have you checked ISO specs? Is the crown seat/crown race 30.0mm
    with an interference fit? One is 30.2mm and one is 30.0mm.

    You mean the doohickey that slides over the whatchamacallit?

    I'll get right on that.

    BS (well...)

  6. David Peake said:

    As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on the upper cup.
    While I was talking to a mechanic, he mentioned that King headset bearings
    can "bend, and that sometimes they need to be bent back". I worked in a
    shop for over seven years, and I've never heard such a thing. However, this
    mechanic is very experienced and his advice to me in the past has been
    correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro fork (1"
    steerer). A few years ago, I had an accident in which the bike struck a car
    (The fool turned in front of me). After inspecting both the frame and fork
    thoroughly, it was determined that they were safe to ride again.

    What I am wondering is this: (A.) Could this sort of impact "bend" King
    headset bearings? (B.) Can they be "bent" back? If so, how do I do it? (C.)
    Should I even care as the headset adjusts fine? (D.) Some have indicated
    to me that this is "normal wear" on King headset and that this means it's
    time to replace it. Does this sound reasonable?

    In no particular order, I have done the following: replaced the base plate
    (aka crown race), the bearing cap, removed and reinstalled the headset in
    the opposite direction (meaning that the part that faced the front of the
    bike now faces the rear). Some have suggested on this forum that the
    headtube needs to be faced, but this headset was installed on a new frame
    when the bike was purchased. I've never had any problems up until this
    point.

    As usual, thank you for all of your input.

    Did you ever get the headtube faced? In the last thread you seemed
    unaware that it was necessary (it is). If you have not gotten it
    faced, take care of that and see if the problem is then fixed.

    - rick

  7. In article <02Wwg.2311$fL3.2210@trnddc07>, David Peake

    Quoted message said:

    As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on the upper cup.
    While I was talking to a mechanic, he mentioned that King headset bearings
    can "bend, and that sometimes they need to be bent back". I worked in a
    shop for over seven years, and I've never heard such a thing. However, this
    mechanic is very experienced and his advice to me in the past has been
    correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro fork (1"
    steerer). A few years ago, I had an accident in which the bike struck a car
    (The fool turned in front of me). After inspecting both the frame and fork
    thoroughly, it was determined that they were safe to ride again.

    What I am wondering is this: (A.) Could this sort of impact "bend" King
    headset bearings? (B.) Can they be "bent" back? If so, how do I do it? (C.)
    Should I even care as the headset adjusts fine? (D.) Some have indicated
    to me that this is "normal wear" on King headset and that this means it's
    time to replace it. Does this sound reasonable?

    In no particular order, I have done the following: replaced the base plate
    (aka crown race), the bearing cap, removed and reinstalled the headset in
    the opposite direction (meaning that the part that faced the front of the
    bike now faces the rear). Some have suggested on this forum that the
    headtube needs to be faced, but this headset was installed on a new frame
    when the bike was purchased. I've never had any problems up until this
    point.

    As usual, thank you for all of your input.

    Here are my recommendations:
    a) Face the headtube and the stem. You mention an accident (I don't
    recall that in your prior posts). Though the headtube/fork have been
    deemed to be road worthy doesn't necessarily mean that they haven't'
    been deformed.
    b) Do NOT bend the HS's bearings - if it's at all possible. Does
    this 'mechanic' actually propose to 'bend' the bearing's cartridge
    housing? If the cartridges are damaged replace them for heaven's sake.
    This applies to the cups as well -- IIRC they're anodized Al and are
    not malleable anyway.

    Was the CK HS installed at the time of purchase or was this an upgrade?
    When exactly did the misaligned bearing cap problem first manifest
    itself? Was it immediately after your accident?

    Luke

    Quoted message said:
  8. "me" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:


    What material is the steerer? Maybe this is a frame/steerer issue and not
    a HS issue.

    Jeffrey

    The steerer is carbon fiber.

  9. "Luke" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    In article <02Wwg.2311$fL3.2210@trnddc07>, David Peake
    <[email hidden]> wrote:

    Was the CK HS installed at the time of purchase or was this an upgrade?
    When exactly did the misaligned bearing cap problem first manifest
    itself? Was it immediately after your accident?

    Luke

    The headset was installed shortly after purchase. While an upgrade, I would
    consider it to be original, as it was installed probably within 100 miles of
    riding.

    I've just noticed the uneven gap; I'm not sure how long it's been there.
    The reason why I noticed it was I installed a new stem.

  10. David Peake said:

    As I posted before, I am having problems with my King headset. While it
    adjusts fine, the bearing cap does not seat down evenly on the upper cup.
    While I was talking to a mechanic, he mentioned that King headset bearings
    can "bend, and that sometimes they need to be bent back". I worked in a
    shop for over seven years, and I've never heard such a thing. However, this
    mechanic is very experienced and his advice to me in the past has been
    correct.

    About the bike: 1998 Litespeed Classic, with a Reynolds Ouzo Pro fork (1"
    steerer). A few years ago, I had an accident in which the bike struck a car
    (The fool turned in front of me). After inspecting both the frame and fork
    thoroughly, it was determined that they were safe to ride again.

    What I am wondering is this: (A.) Could this sort of impact "bend" King
    headset bearings? (B.) Can they be "bent" back? If so, how do I do it? (C.)
    Should I even care as the headset adjusts fine? (D.) Some have indicated
    to me that this is "normal wear" on King headset and that this means it's
    time to replace it. Does this sound reasonable?

    10 yr warranty on King HS'...not worn out, IMO...send it back and have
    them look at it...they are very good at warranty issues.

    Quoted message said:


    In no particular order, I have done the following: replaced the base plate
    (aka crown race), the bearing cap, removed and reinstalled the headset in
    the opposite direction (meaning that the part that faced the front of the
    bike now faces the rear). Some have suggested on this forum that the
    headtube needs to be faced, but this headset was installed on a new frame
    when the bike was purchased. I've never had any problems up until this
    point.

    As usual, thank you for all of your input.

  11. In article <[email hidden]>, Qui

    si parla Campagnolo said:

    10 yr warranty on King HS'...not worn out, IMO...send it back and have
    them look at it...they are very good at warranty issues.

    Second that.

  12. Bill Sornson said:
    Phil Lee said:

    Bill Sornson wrote:

    Quoted message said:
    Quoted message said:

    When my friend (has tools) helped me install my King HS a while
    back, the crown race ("base plate" above?) went on WAY too easily.
    (Brand-new fork w/aluminum steerer.) Just recently I've tried to
    snug up the HS a bit, and that loose plate down there seems to be
    the culprit. Not sure which component (race or steerer) is
    slightly out of spec; doesn't seem to be a safety concern so I
    guess I'll just live with it...
    Bill "wasn't that fascinating?" S.

    Have you checked ISO specs? Is the crown seat/crown race 30.0mm
    with an interference fit? One is 30.2mm and one is 30.0mm.

    You mean the doohickey that slides over the whatchamacallit?

    I'll get right on that.

    BS (well...)

    Check this cribsheet out:
    http://www.sheldonbrown.com/cribsheet-headsets.html

    Whip out your calipers. Measure the inner diameter of the crown race. It
    should be 26.4mm if it's 1 inch, 30.0mm if it's 1 1/8". The crown seat on
    the fork should measure the same or just slightly over. If it's larger
    instead of equal or smaller, then you'll need to figure out which one is out
    of spec. Even though it might not be dangerous, it's "bad form." Heh heh.
    --
    Phil Lee, Squid

  13. Phil Lee said:
    Bill Sornson said:
    Phil Lee said:

    Bill Sornson wrote:

    Quoted message said:

    > When my friend (has tools) helped me install my King HS a while
    > back, the crown race ("base plate" above?) went on WAY too easily.
    > (Brand-new fork w/aluminum steerer.) Just recently I've tried to
    > snug up the HS a bit, and that loose plate down there seems to be
    > the culprit. Not sure which component (race or steerer) is
    > slightly out of spec; doesn't seem to be a safety concern so I
    > guess I'll just live with it...
    > Bill "wasn't that fascinating?" S.

    Have you checked ISO specs? Is the crown seat/crown race 30.0mm
    with an interference fit? One is 30.2mm and one is 30.0mm.

    You mean the doohickey that slides over the whatchamacallit?

    I'll get right on that.

    BS (well...)

    Check this cribsheet out:
    http://www.sheldonbrown.com/cribsheet-headsets.html

    Whip out your calipers. Measure the inner diameter of the crown
    race. It should be 26.4mm if it's 1 inch, 30.0mm if it's 1 1/8". The
    crown seat on the fork should measure the same or just slightly
    over. If it's larger instead of equal or smaller, then you'll need
    to figure out which one is out of spec. Even though it might not be
    dangerous, it's "bad form." Heh heh.

    I'll just enjoy my angst, TYVM.

    <eg>

    PS: Whip out my /what/?!? Closest thing to "calipers" I have is an old
    plastic ruler (broken on one end) with inches on one side and centimeters on
    the other. I'd try to wrap it around the steer tube, but... (SNAP!)

  14. Bill Sornson said:
    Phil Lee said:
    Bill Sornson said:

    Phil Lee, Squid wrote:
    > Bill Sornson wrote:

    >> When my friend (has tools) helped me install my King HS a while
    >> back, the crown race ("base plate" above?) went on WAY too easily.
    >> (Brand-new fork w/aluminum steerer.) Just recently I've tried to
    >> snug up the HS a bit, and that loose plate down there seems to be
    >> the culprit. Not sure which component (race or steerer) is
    >> slightly out of spec; doesn't seem to be a safety concern so I
    >> guess I'll just live with it...
    >> Bill "wasn't that fascinating?" S.
    >
    > Have you checked ISO specs? Is the crown seat/crown race 30.0mm
    > with an interference fit? One is 30.2mm and one is 30.0mm.

    You mean the doohickey that slides over the whatchamacallit?

    I'll get right on that.

    BS (well...)

    Check this cribsheet out:
    http://www.sheldonbrown.com/cribsheet-headsets.html

    Whip out your calipers. Measure the inner diameter of the crown
    race. It should be 26.4mm if it's 1 inch, 30.0mm if it's 1 1/8". The
    crown seat on the fork should measure the same or just slightly
    over. If it's larger instead of equal or smaller, then you'll need
    to figure out which one is out of spec. Even though it might not be
    dangerous, it's "bad form." Heh heh.

    I'll just enjoy my angst, TYVM.

    The bike gremlins may come out and get you...

    Quoted message said:

    <eg>

    I wonder if other people wonder what you mean by this... not everyone has
    OE-Quotefix.

    Quoted message said:

    PS: Whip out my /what/?!? Closest thing to "calipers" I have is an
    old plastic ruler (broken on one end) with inches on one side and
    centimeters on the other. I'd try to wrap it around the steer tube,
    but... (SNAP!)

    Take a piece of string. Very accurately measure the circumference of the
    tubing with the string. Measure it and divide by apple pie. Then you have
    your diameter! Feel free to use the old broken plastic ruler.

    --
    Phil Lee, Squid

  15. Phil Lee said:

    I wonder if other people wonder what you mean by this... not everyone
    has OE-Quotefix.

    Quoted message said:
    Quoted message said:

    PS: Whip out my /what/?!? Closest thing to "calipers" I have is an
    old plastic ruler (broken on one end) with inches on one side and
    centimeters on the other. I'd try to wrap it around the steer tube,
    but... (SNAP!)

    Quoted message said:

    Take a piece of string. Very accurately measure the circumference of
    the tubing with the string. Measure it and divide by apple pie. Then you
    have your diameter! Feel free to use the old broken plastic
    ruler.

    Sigh. I've got lemon meringue...

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