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Marzocchi comes clean

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UK and Europe
Published
11 December 2004
Last activity
19 December 2004
Original author
James Annan
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44
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  1. Well, cleanER, anyway. This was forwarded to me from another front wheel
    victim recently. I have cut out some personal details but the reply is
    quoted in full:

    --------------

    Quoted message said:

    Dear Customer
    in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    Quoted message said:

    It will definitely fit onto the fork. It is recommended that an 8" rotor
    is not used on a standard axle fork because the forces exerted on the
    wheel can potentially pull the axle out of the dropouts. So, it will
    physically fit, but it is not recommended for aggressive riding.

    Best Regards,
    Marzocchi Staff


    --------------

    Notes:

    1. The fork is specifically called "freeride (that is what FR means) and
    Marzocchi clearly state on their website that this fork is compatible
    with 8" rotors:
    <http://www.marzocchi.com/template/detailSPAFAQ.asp?IDFolder=159&IDOggetto=8114&LN=UK&Sito=mtb&mCO=ucmPhhfuuj%602%2FJoufsp2%21BTD%2D%21ucmPhhfuuj%2FJoufsp3%21BTD&mCW=%21BOE%21ucmPhhfuuj%2FJoufsp2%21%3E%218357&mCJ=%21JOOFS%21KPJO%21ucmPhhfuuj%21BT%21ucmBsfb%21%21PO%21ucmPhhfuuj%2FJoufsp2%21%3E%21ucmBsfb%2FJEPhhfuup%21%21JOOFS%21KPJO%21ucmPhhfuuj%21ucmPhhfuuj%602%21PO%21ucmPhhfuuj%2FJoufsp2%21%3E%21ucmPhhfuuj%602%2FJEPhhfuup%21>

    2. The writer acknowledges that the front wheel may detach, but
    Marzocchi are still apparently continuing to sell the product to
    customers without mentioning this fault.

    James
    --
    If I have seen further than others, it is
    by treading on the toes of giants.
    http://www.ne.jp/asahi/julesandjames/home/

  2. James Annan said:

    Well, cleanER, anyway. This was forwarded to me from another front wheel
    victim recently. I have cut out some personal details but the reply is
    quoted in full:

    --------------

    Quoted message said:

    Dear Customer
    in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    Quoted message said:

    It will definitely fit onto the fork. It is recommended that an 8" rotor
    is not used on a standard axle fork because the forces exerted on the
    wheel can potentially pull the axle out of the dropouts. So, it will
    physically fit, but it is not recommended for aggressive riding.

    Best Regards,
    Marzocchi Staff


    --------------

    Is 8" big or small for a disc? Maybe I need to think through it some more,
    but visualizing the problem, my first impression is that smaller discs
    should create larger ejection forces than larger discs.

    Andrew Lee

  3. You have it backwards.
    Larger disc equals more leverage.

    "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    news:[email hidden]...

    Quoted message said:


    James Annan said:

    Well, cleanER, anyway. This was forwarded to me from another front wheel
    victim recently. I have cut out some personal details but the reply is
    quoted in full:

    --------------

    Quoted message said:

    Dear Customer
    in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    Quoted message said:

    It will definitely fit onto the fork. It is recommended that an 8"


    rotor

    Quoted message said:
    Quoted message said:
    Quoted message said:

    is not used on a standard axle fork because the forces exerted on the
    wheel can potentially pull the axle out of the dropouts. So, it will
    physically fit, but it is not recommended for aggressive riding.

    Best Regards,
    Marzocchi Staff


    --------------

    Is 8" big or small for a disc? Maybe I need to think through it some


    more,

    Quoted message said:

    but visualizing the problem, my first impression is that smaller discs
    should create larger ejection forces than larger discs.

    Andrew Lee

  4. jw said:
    Quoted message said:

    "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    Is 8" big or small for a disc? Maybe I need to think through it some
    more,
    but visualizing the problem, my first impression is that smaller discs
    should create larger ejection forces than larger discs.

    Andrew Lee

    You have it backwards.
    Larger disc equals more leverage.

    A larger disc has more leverage for braking, but smaller ejection forces
    than a smaller disc. A rim brake is the largest disc and produces the least
    amount of force at the axle, though the dropouts are orientated
    perpendicular to the force anyway.

    Here's how I'm visualizing it. Grab the rim directly behind the axle and
    pull up on the rim with the brake applied. The brake pads are between your
    hand and the axle. The pad/disc interface is the fulcrum that is levering
    the axle down. The closer the fulcrum is to the axle (smaller disc), the
    more leverage there is against the axle. You can also visualize pushing the
    part of the rim directly in front of the axle downwards to lever the axle
    down pivoting against the pad/disc interface behind the axle. Same
    conclusion.

  5. "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    news:[email hidden]...

    Quoted message said:

    Here's how I'm visualizing it. Grab the rim directly behind the axle and
    pull up on the rim with the brake applied. The brake pads are between


    your

    Quoted message said:

    hand and the axle. The pad/disc interface is the fulcrum that is levering
    the axle down. The closer the fulcrum is to the axle (smaller disc), the
    more leverage there is against the axle. You can also visualize pushing


    the

    Quoted message said:

    part of the rim directly in front of the axle downwards to lever the axle
    down pivoting against the pad/disc interface behind the axle. Same
    conclusion.

    Under braking think of the tyre contact patch as being the fixed end of a
    lever <1> with the other end of the lever being the axle which has a force
    applied it (mass of moving bike & rider). Now the pad/disc interface
    becomes the fulcrum, the greater the disc dia the further away the fulcrum
    is from the force applied to the lever (axle).
    <1> Which effectively means any part of the tyres circumference.

    Pete

  6. Peter B said:


    "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    news:[email hidden]...

    Quoted message said:

    Here's how I'm visualizing it. Grab the rim directly behind the axle and
    pull up on the rim with the brake applied. The brake pads are between


    your

    Quoted message said:

    hand and the axle. The pad/disc interface is the fulcrum that is
    levering
    the axle down. The closer the fulcrum is to the axle (smaller disc), the
    more leverage there is against the axle. You can also visualize pushing


    the

    Quoted message said:

    part of the rim directly in front of the axle downwards to lever the axle
    down pivoting against the pad/disc interface behind the axle. Same
    conclusion.

    Under braking think of the tyre contact patch as being the fixed end of a
    lever <1> with the other end of the lever being the axle which has a
    force
    applied it (mass of moving bike & rider). Now the pad/disc interface
    becomes the fulcrum, the greater the disc dia the further away the fulcrum
    is from the force applied to the lever (axle).
    <1> Which effectively means any part of the tyres circumference.

    Pete

    I agree with your last sentence about "any part of the tyres circumference"
    .. That's why I was able to give my visualization examples from the front
    and rear of the wheel. The mass of the moving rider and bike is the force
    that I am simulating when I say pull up on the rim from behind the axle or
    push down on the rim from in front of the axle. I can visualize it the way
    you describe too, but I still conclude that opposite, that the smaller disc
    produces a greater ejection force. Look at your lever again and vary the
    fulcrum distance closer and and farther away from the rear of the axle.
    When the brake is applied, the L-shaped lever goes from the tire/ground to
    the pad/disc fulcrum to the axle and prys the axle down from the dropouts.
    The shorter the disc to axle distance compared to the disc/pad to
    tire/ground distance, the greater the force.

  7. in message <[email hidden]>, "Andrew Lee"

    whatsupandrewathotmaildotcom ('') said:


    James Annan said:

    Well, cleanER, anyway. This was forwarded to me from another front
    wheel victim recently. I have cut out some personal details but the
    reply is quoted in full:

    --------------

    Quoted message said:

    Dear Customer
    in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    Quoted message said:

    It will definitely fit onto the fork. It is recommended that an 8"
    rotor is not used on a standard axle fork because the forces
    exerted on the wheel can potentially pull the axle out of the
    dropouts. So, it will physically fit, but it is not recommended for
    aggressive riding.

    Best Regards,
    Marzocchi Staff


    --------------

    Is 8" big or small for a disc?

    Relatively large, but increasingly seen on downhill and freeride bikes.
    Most cycling disks are still nominally 6"; however, there's a certain
    fashion element in the move to 8" I think.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    Hobbit ringleader gives Sauron One in the Eye.

  8. Andrew Lee whatsupandrewathotmaildotcom said:
    James Annan said:

    Well, cleanER, anyway. This was forwarded to me from another front
    wheel victim recently. I have cut out some personal details but the
    reply is quoted in full:

    --------------

    Quoted message said:

    Dear Customer
    in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    Quoted message said:

    It will definitely fit onto the fork. It is recommended that an 8"
    rotor is not used on a standard axle fork because the forces
    exerted on the wheel can potentially pull the axle out of the
    dropouts. So, it will physically fit, but it is not recommended for
    aggressive riding.

    Best Regards,
    Marzocchi Staff


    --------------

    Is 8" big or small for a disc? Maybe I need to think through it some
    more, but visualizing the problem, my first impression is that
    smaller discs should create larger ejection forces than larger discs.

    Andrew Lee

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    --
    - Zilla
    Cary, NC
    (Remove XSPAM)

  9. Zilla says...

    Quoted message said:

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    You should have waited for Physics 102. The point may or may not be
    valid depending on the position of the caliper.

  10. Quoted message said:

    The shorter the disc to axle distance compared to the disc/pad to
    tire/ground distance, the greater the force.

    tau = r x F

    --
    Phil, Squid-in-Training

  11. "Phil, Squid-in-Training" <[email hidden]> wrote in
    message news:[email hidden]...

    Quoted message said:
    Quoted message said:

    The shorter the disc to axle distance compared to the disc/pad to
    tire/ground distance, the greater the force.

    tau = r x F

    Look, I already answered this in another thread.

    V = IR.

    cheers,
    clive

  12. Zilla vaguely muttered something like ...

    Quoted message said:
    Andrew Lee whatsupandrewathotmaildotcom said:
    James Annan said:

    Well, cleanER, anyway. This was forwarded to me from another front
    wheel victim recently. I have cut out some personal details but the
    reply is quoted in full:

    --------------
    > Dear Customer
    > in reply to your technical question

    (is an 8" rotor compatible with Z1 FR fork)

    > It will definitely fit onto the fork. It is recommended that an 8"
    > rotor is not used on a standard axle fork because the forces
    > exerted on the wheel can potentially pull the axle out of the
    > dropouts. So, it will physically fit, but it is not recommended for
    > aggressive riding.
    >
    > Best Regards,
    > Marzocchi Staff
    --------------

    Is 8" big or small for a disc? Maybe I need to think through it some
    more, but visualizing the problem, my first impression is that
    smaller discs should create larger ejection forces than larger discs.

    Andrew Lee

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    But has the same force (brakes and rider/bicycle weight) acting upon it at
    that distance, so develops less force at the axle than a smaller rotor.

    --
    Paul ...
    http://www.4x4prejudice.org/index.php
    "A [censored] is a [censored], no matter what mode of transport they're using."
    (8(|) Homer Rules !!!

  13. Paul - censored said:
    Quoted message said:
    Quoted message said:


    Is 8" big or small for a disc? Maybe I need to think through it some
    more, but visualizing the problem, my first impression is that
    smaller discs should create larger ejection forces than larger discs.

    Andrew Lee

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    But has the same force (brakes and rider/bicycle weight) acting upon it at
    that distance, so develops less force at the axle than a smaller rotor.

    But with the caliper in another position the direction of the force
    might have changed for the worse

    --
    ---
    Marten

  14. James Annan said:

    1. The fork is specifically called "freeride (that is what FR means)


    and

    Quoted message said:

    Marzocchi clearly state on their website that this fork is compatible

    Quoted message said:

    with 8" rotors:
    2. The writer acknowledges that the front wheel may detach, but
    Marzocchi are still apparently continuing to sell the product to
    customers without mentioning this fault.

    Only a complete idiot runs an 8" rotor on a standard QR fork. Lesser
    idiots run an 8" rotor on QR20 single crown forks. Single crown forks
    can't handle the torque safely, which should be common knowledge by
    now.

    JD

  15. Clive George said:

    "Phil, Squid-in-Training" <[email hidden]>
    wrote in message news:[email hidden]...

    Quoted message said:
    Quoted message said:

    The shorter the disc to axle distance compared to the disc/pad to
    tire/ground distance, the greater the force.

    tau = r x F

    Look, I already answered this in another thread.

    V = IR.

    The answer is 5 coulombs.

    --
    Phil, Squid-in-Training

  16. Paul - censored said:

    Zilla vaguely muttered something like ...

    Quoted message said:
    Andrew Lee whatsupandrewathotmaildotcom said:

    "James Annan" <[email hidden]> wrote:

    > Well, cleanER, anyway. This was forwarded to me from another front
    > wheel victim recently. I have cut out some personal details but the
    > reply is quoted in full:
    >
    > --------------
    >> Dear Customer
    >> in reply to your technical question
    >
    > (is an 8" rotor compatible with Z1 FR fork)
    >
    >> It will definitely fit onto the fork. It is recommended that an 8"
    >> rotor is not used on a standard axle fork because the forces
    >> exerted on the wheel can potentially pull the axle out of the
    >> dropouts. So, it will physically fit, but it is not recommended
    >> for aggressive riding.
    >>
    >> Best Regards,
    >> Marzocchi Staff
    > --------------

    Is 8" big or small for a disc? Maybe I need to think through it
    some more, but visualizing the problem, my first impression is that
    smaller discs should create larger ejection forces than larger
    discs. Andrew Lee

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    But has the same force (brakes and rider/bicycle weight) acting upon
    it at that distance, so develops less force at the axle than a
    smaller rotor.

    But you're stopping faster.
    --
    Phil, Squid-in-Training

  17. in message <[email hidden]>, Phil,

    Squid-in-Training (') said:
    Paul - censored said:

    Zilla vaguely muttered something like ...

    Quoted message said:

    Andrew Lee <whatsupandrewathotmaildotcom> wrote:
    > "James Annan" <[email hidden]> wrote:
    >
    >> Well, cleanER, anyway. This was forwarded to me from another front
    >> wheel victim recently. I have cut out some personal details but
    >> the reply is quoted in full:
    >>
    >> --------------
    >>
    >> (is an 8" rotor compatible with Z1 FR fork)
    >>
    >>> It will definitely fit onto the fork. It is recommended that an
    >>> 8" rotor is not used on a standard axle fork because the forces
    >>> exerted on the wheel can potentially pull the axle out of the
    >>> dropouts. So, it will physically fit, but it is not recommended
    >>> for aggressive riding.
    >
    > Is 8" big or small for a disc? Maybe I need to think through it
    > some more, but visualizing the problem, my first impression is that
    > smaller discs should create larger ejection forces than larger
    > discs. Andrew Lee

    Physics 101: Torque = force x distance, the larger disc has the
    larger distance from the axle.

    But has the same force (brakes and rider/bicycle weight) acting upon
    it at that distance, so develops less force at the axle than a
    smaller rotor.

    But you're stopping faster.

    No. The limit on stopping is still the point at which you unweight the
    back wheel. You can't stop a bike faster than that. The argument for
    eight inch rotors, in so far as it is not just fashion, is that they
    have more cooling surface area and can thus dissipate heat faster,
    leading to less brake fade on very long fast downhill courses.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    ;; Woz: 'All the best people in life seem to like LINUX.'
    ;; <URL:http://www.woz.org/woz/cresponses/response03.html>

  18. "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    news:[email hidden]...

    Quoted message said:

    Is 8" big or small for a disc? Maybe I need to think through


    it some more,

    Quoted message said:

    but visualizing the problem, my first impression is that


    smaller discs

    Quoted message said:

    should create larger ejection forces than larger discs.

    Andrew Lee

    This web page explains the problem with 8" rotors on standard
    forks:

    http://www.ne.jp/asahi/julesandjames/home/disk_and_quick_release/index.html
    http://makeashorterlink.com/?T538360A4

  19. Alien Rider said:

    "Andrew Lee" <whatsupandrewathotmaildotcom> wrote in message
    news:[email hidden]...

    Quoted message said:

    Is 8" big or small for a disc? Maybe I need to think through


    it some more,

    Quoted message said:

    but visualizing the problem, my first impression is that


    smaller discs

    Quoted message said:

    should create larger ejection forces than larger discs.

    Andrew Lee

    This web page explains the problem with 8" rotors on standard
    forks:

    http://www.ne.jp/asahi/julesandjames/home/disk_and_quick_release/index.html
    http://makeashorterlink.com/?T538360A4

    You have the math right in front of you and you still get it backwards?

    Marzocchi obviously wasn't coming clean because they obviously don't
    understand the problem at all.

  20. Simon Brooke said:

    in message <[email hidden]>, Phil,

    Squid-in-Training (') said:
    Paul - censored said:

    Zilla vaguely muttered something like ...
    > Andrew Lee <whatsupandrewathotmaildotcom> wrote:
    >> "James Annan" <[email hidden]> wrote:
    >>
    >>> Well, cleanER, anyway. This was forwarded to me from another
    >>> front wheel victim recently. I have cut out some personal
    >>> details but the reply is quoted in full:
    >>>
    >>> --------------
    >>>
    >>> (is an 8" rotor compatible with Z1 FR fork)
    >>>
    >>>> It will definitely fit onto the fork. It is recommended that an
    >>>> 8" rotor is not used on a standard axle fork because the forces
    >>>> exerted on the wheel can potentially pull the axle out of the
    >>>> dropouts. So, it will physically fit, but it is not recommended
    >>>> for aggressive riding.
    >>
    >> Is 8" big or small for a disc? Maybe I need to think through it
    >> some more, but visualizing the problem, my first impression is
    >> that smaller discs should create larger ejection forces than
    >> larger discs. Andrew Lee
    >
    > Physics 101: Torque = force x distance, the larger disc has the
    > larger distance from the axle.

    But has the same force (brakes and rider/bicycle weight) acting upon
    it at that distance, so develops less force at the axle than a
    smaller rotor.

    But you're stopping faster.

    No. The limit on stopping is still the point at which you unweight the
    back wheel. You can't stop a bike faster than that. The argument for
    eight inch rotors, in so far as it is not just fashion, is that they
    have more cooling surface area and can thus dissipate heat faster,
    leading to less brake fade on very long fast downhill courses.

    Ugh. If you're going downhill on a mountain bike, there are lots of bumps.
    These bumps increase the normal force of the ground on the tire/fork. When
    you're tired, and your lever effort is, say, X newtons, then you can hold a
    higher braking force with an 8-inch rotor than if you're using 6-inch rotor.

    When you have bumps, the normal force increases at what I think is a huge
    magnitude, one so high that you won't lift the rear wheel (because there's
    no time to get it up), and the tire won't skid, either (because there's such
    a big normal force to the terrain/bump). Therefore, the braking force and
    the corresponding downward dropout-busting force is higher.

    With the 6-inch rotor, the bump is likely to cause the rotor to slip more
    between the pads than if one was using 8-inch rotors.

    Why do so many keep thinking that these issues happen on dry, flat pavement?
    (including Cannondale)

    --
    Phil, Squid-in-Training

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