Earlier said:But the crucial thing is the change in tooth profile, such that a correctly-pitched chain can no
longer slip past the head of the tooth where the relatively loose chain is being fed onto the
sprocket.
For what it's worth, here's my attempt at a diagram of the area where the chain is trying to mesh
with a worn tooth. View with a fixed font for this to make any sense.
\ /
| |
| |
| \
| |
| /
\___/
/|\ /|\
| |
A B
"A" represents the line of the bushing on a new chain trying to mesh with the worn sprocket, and "B"
represents the line of the corresponding part on a worn chain. We're looking at a tooth on the
bottom of the sprocket, rotating clockwise (ie, towards the left).
In my student days, I used to recondition my old 5-speed freewheels by dismantling them and
machining off that overhanging part on all the teeth of the affected sprockets.
John