Jangchub says...
Quoted message said:I called Hayward and they told me a 3hp motor was
excessive and for commercial use, not home pool use. I
have two inch pipe. I went to enough websites and then
found a calculator and discovered I could use a 1hp
pump, or 1.5hp pump. The motor shuts off after a few
minutes then cools down and goes back on all day. The
housing is also leaking. The pump is barely three years
old.
It sounds like you're getting excessive heat buildup within
the motor. It has built-in thermally-triggered circuit
breakers which shut things down when the temperature gets
too high. And when everything cools down again, the circuit
reconnects and starts the motor again. So you're apparently
cycling back and forth. That's not good at all.
The heat shouldn't be building up that much. If you are
also getting a water leak out of the pump, it may be that
the impeller isn't properly adjusted, and is dragging on the
pump housing, which in turn could cause the motor to work
too hard.
But I'm just guessing really. If you have access to a pool
service technician, that's probably your best shot.
What I'm having trouble with is the idea that the motor
being too powerful is the problem. I would have thought
that all motors of this type would try to turn at the same
speed, which is 3450 rpm on 60Hz power, whether they are 1HP
or 3HP, because the motors are synchronous, but maybe I'm
wrong about that. The plate on the motor should show the
rpms.
Or perhaps the physical size of the motor is so large that
it doesn't fit properly to the pump body, or doesn't draw
enough air ventilation to cool properly and prevent
overheating.
But I don't think I've ever seen a 3HP pump motor, so as I
said before, I'm really just guessing. You need to find
some local expert to physically inspect your setup.
Maybe someone else will have some ideas.