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Overhauling Shimano Dynohubs

Started by Anthony King · · Last activity · 8 posts · 662 views

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Cycling Equipment
Published
6 October 2007
Last activity
8 October 2007
Original author
Anthony King
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8
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  1. I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    Anthony King
    --------------------
    Trinity Bicycles
    www.trinitybicycles.com
    437 E. Pioneer Dr. #160
    Irving, TX 75061
    972.721.7090
    Bicycles, parts, and handbuilt wheels for those who value proven and
    practical performance.

  2. Anthony King said:

    I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    Anthony King
    --------------------
    Trinity Bicycles
    www.trinitybicycles.com
    437 E. Pioneer Dr. #160
    Irving, TX 75061
    972.721.7090
    Bicycles, parts, and handbuilt wheels for those who value proven and
    practical performance.

    techdocs.shimano.comEV HB C050 C051 D 2163A v1 m56577569830608966.pdf

    There are a series of different documents on the site for different versions of Shimano Dynamo hubs.

  3. Anthony King said:

    I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    thank you so much for putting this out there! it's amazing how long
    this gap has been left unfilled.

  4. On Oct 6, 1:40 pm, daveornee <daveornee.2y1...@no-

    mx.forums.cyclingforums.com said:
    Anthony King said:

    I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    Quoted message said:

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    Quoted message said:

    Anthony King
    --------------------
    Trinity Bicycles
    www.trinitybicycles.com
    437 E. Pioneer Dr. #160
    Irving, TX 75061
    972.721.7090
    Bicycles, parts, and handbuilt wheels for those who value proven and
    practical performance.

    http://techdocs.shimano.com/media/techdocs/content/cycle/EV/bikecompo...

    There are a series of different documents on the site for different
    versions of Shimano Dynamo hubs.

    --
    daveornee

    There's actually a link to one of those document on the page I made.
    The diagram is marginally helpful, but ultimately useless because what
    Shimano labels the "Internal Assembly" is shown as one part. The
    right side bearings are inside this part, so you gotta break it down
    more to get to the bearings, and Shimano doesn't help you out at all.
    One of their phone techs actually told me it was all one part. So I
    guess by their reasoning you have to replace 90% of the hub if your
    right side bearings need work.

    Anthony

  5. Anthony King said:

    On Oct 6, 1:40 pm, daveornee <daveornee.2y1...@no-

    mx.forums.cyclingforums.com said:
    Anthony King said:

    I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    Quoted message said:

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    Quoted message said:

    Anthony King
    --------------------
    Trinity Bicycles
    www.trinitybicycles.com
    437 E. Pioneer Dr. #160
    Irving, TX 75061
    972.721.7090
    Bicycles, parts, and handbuilt wheels for those who value proven and
    practical performance.

    http://techdocs.shimano.com/media/techdocs/content/cycle/EV/bikecompo...

    There are a series of different documents on the site for different
    versions of Shimano Dynamo hubs.

    --
    daveornee

    There's actually a link to one of those document on the page I made.
    The diagram is marginally helpful, but ultimately useless because what
    Shimano labels the "Internal Assembly" is shown as one part. The
    right side bearings are inside this part, so you gotta break it down
    more to get to the bearings, and Shimano doesn't help you out at all.
    One of their phone techs actually told me it was all one part. So I
    guess by their reasoning you have to replace 90% of the hub if your
    right side bearings need work.

    Anthony


    Now I get it. I have serviced these hubs on a couple occasions with just the diagram on the Shimano site.
    Your instructions and photographs are great. They detail the process that I blindly followed. Your information is very helpful. It would be nice if it were on the Shimano site.
    Have you suggested they look it over and consider putting it on their site?

  6. Nate Knutson said:
    Anthony King said:

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    thank you so much for putting this out there! it's amazing how long
    this gap has been left unfilled.

    Ditto.

    Best,
    Larry

  7. LF said:

    Ditto.

    Amen,

    bob prohaska

  8. Anthony King said:

    I know many commuters use these hubs, and I couldn't find any English
    language instructions on the web on how to overhaul them. The tech I
    spoke to at Shimano was less than knowledgeable, so I took some
    pictures as I opened mine up and made a web page on the process. The
    seals on the hub are very good, so this shouldn't be something one has
    to do often. It's pretty straightforward and comes apart like any cup
    and cone hub, you just have to take care so that you don't damage the
    wire attached to the hub. Hope this helps.

    http://trinitybicycles.com/shimanodynohuboverhaul.php

    Anthony King
    --------------------
    Trinity Bicycleswww.trinitybicycles.com
    437 E. Pioneer Dr. #160
    Irving, TX 75061
    972.721.7090
    Bicycles, parts, and handbuilt wheels for those who value proven and
    practical performance.

    I'm cleaning the bike after the wet, dirty PBP and have wondered about
    overhauling my Shimano DH-3N71 generator hub. Now I'll know enough
    beforehand to decide whether to even start or not.

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