Cycling Equipment · Public discussion

Removing broken off BB cup

Started by Evian Shore · · Last activity · 10 posts · 566 views

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Cycling Equipment
Published
13 July 2004
Last activity
15 July 2004
Original author
Evian Shore
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10
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  1. I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    Thanks
    es

  2. Evian Shore said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    Thanks
    es


    large (5/8", 16mm) bolt and nut, or failing that a mig welder
    /Marten

  3. You could probably get a hacksaw blade in there and put a deep notch on
    the inside cup surface, parallel to where the axle was. From there, use
    a hammer and screwdriver to drive the cup around. This will be
    relatively easy if the cup remnants are aluminium. I have no good answer
    for steel . . . If you don't want to *cut*, then drill a ca. 4mm hole
    into the inside of the cup and drive it around with a centre punch and
    hammer.

    Even if you sawed very close to the threads, cutting this notch should
    cause no problems for installing future BB cups. It's only shredding the
    threads at the outside edge, a long way around the shell, that makes it
    difficult to put in new cups.

    HTH,

    Robert

    Evian Shore said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    Thanks
    es

  4. "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool to
    remove the fixed cup.

  5. Peter Cole said:

    "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke


    ---8<---cut

    Quoted message said:

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool to
    remove the fixed cup.

    Guys, I understand the OP's problem to be that the the cup had broken
    and that only the threaded section remained, wholly inside the BB shell.

    This would mean that Sheldon's device has nothing to grip onto.

    /Robert

  6. Peter Cole said:

    "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke


    ---8<---cut

    Quoted message said:

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool to
    remove the fixed cup.

    Guys, I understand the OP's problem to be that the the cup had broken
    and that only the threaded section remained, wholly inside the BB shell.

    This would mean that Sheldon's device has nothing to grip onto.

    /Robert

  7. "Robert" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Peter Cole said:

    "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke


    ---8<---cut

    Quoted message said:

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool


    to

    Quoted message said:
    Quoted message said:

    remove the fixed cup.

    Guys, I understand the OP's problem to be that the the cup had broken
    and that only the threaded section remained, wholly inside the BB shell.

    This would mean that Sheldon's device has nothing to grip onto.

    Upon rereading, I think you're right. Perhaps an "internal pipe wrench" of the
    right size might work, like this:
    http://shop.store.yahoo.com/toolsplus/gen139-4.html

  8. I've used a spare oversized quill stem to remove the stranded threaded
    sections of BB cups. Can't remember if it's a 1 1/8, or the rarer larger
    diameter stems of late 80's vintage. Works pretty well (if the cup isn't
    completely rusted in place- in any case, apply ample "liquid wrench"😉:
    insert stem quill into bb shell, tighten stem bolt so that wedge expands into
    broken off cup, turn.

    good luck!

    Paul

    (don't expect the stem to fare well in this process)

    On Tue, 13 Jul 2004 03:37:19 -0700, Evian Shore wrote
    (in article <[email hidden]>😉:

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    Thanks
    es

  9. "Peter Cole" <[email hidden]> wrote in message news:<UQPIc.68247$%_6.66673@attbi_s01>...

    Quoted message said:

    "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a mountain bike that's about 20 years old having the spindle
    type bottom bracket. While riding, the BB cup broke off on the drive
    side. The piece left attached to the bike is completely inside the
    bracket.

    What kind of tool would be needed to remove the piece inside without
    ruining the underlying thread? Being the biking season, there's a two
    week repair backup at the local bike shop, and I'd like to see whether
    this repair is something I could do reasonably.

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool to
    remove the fixed cup.

    This tool, while clever & cheap, can not do the job here because the
    OP says per above: "The piece left attached to the bike is completely
    inside the
    bracket." Sheldons tool grips the flat end. This guy ain't got no flat
    end left to grip.
    I like the posters idea of hack sawing a groove in the fixed cup. Also
    make sure you get a drive side (left hand thread) bb tap to chase any
    minor damage the hack saw might have done to the minor diameter of the
    bb threads. Use anti seize when you assemble the new bb into the bb
    hanger.
    Good luck John

  10. "Peter Cole" <[email hidden]> wrote in message news:<yeQIc.67187$MB3.20897@attbi_s04>...

    Quoted message said:

    "Robert" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Peter Cole said:

    "Evian Shore" <[email hidden]> wrote in message
    news:[email hidden]...

    >I have a mountain bike that's about 20 years old having the spindle
    >type bottom bracket. While riding, the BB cup broke


    ---8<---cut

    Quoted message said:
    Quoted message said:

    http://www.sheldonbrown.com/tooltips/bbcups.html

    Read the section on "fixed cup tools", it describes making a simple tool


    to

    Quoted message said:
    Quoted message said:

    remove the fixed cup.

    Guys, I understand the OP's problem to be that the the cup had broken
    and that only the threaded section remained, wholly inside the BB shell.

    This would mean that Sheldon's device has nothing to grip onto.

    Upon rereading, I think you're right. Perhaps an "internal pipe wrench" of the
    right size might work, like this:
    http://shop.store.yahoo.com/toolsplus/gen139-4.html

    Will this work w/ a left hand thread? John

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