Rock Shox Mag 21 - anyone still remember how to use this fork ?



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Doug Baillie

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Hi, As a little retro-restoration project I'm working on a rather neglected but very beautiful Klein
Pulse '96. Anyway, the Rock Shox Mag 21 forks are completely unfamiliar to me. I remember the name,
but have no idea what to do with them. Inflate them ? How ? Change the oil ? What's inside ? I don't
want to disassemble them without at least some idea of what I'm getting into. Rock Shox don't
support their older products. Does anyone have a user or service manual online, or any advice ?
Thanks, Doug.
 
"Doug Baillie" <[email protected]> wrote in message
news:[email protected]...
> Hi, As a little retro-restoration project I'm working on a rather neglected but very beautiful
> Klein Pulse '96. Anyway, the Rock Shox Mag 21 forks are completely unfamiliar to me. I remember
> the name, but have no idea what to do with them. Inflate them ? How ? Change the oil ? What's
> inside ? I don't want to disassemble them without at least some idea of what I'm getting into.
> Rock Shox don't support their older products. Does anyone have a user or service manual online, or
> any advice ? Thanks, Doug.

The Mag21 was an air-sprung fork. It required air pressure in the region of 80-100psi in each leg if
I recall correctly. There is a damping mechanism of some kind as well as I remember fiddling with
the adjustments on my boss's Mag21Ti. The big problem with them was that the seal held in the
air-pressure as well as the oil, so if a seal blew, you're fork is flat. Nice light fork
though..good for big hits, while it lasted. I have no manuals..sorry!

Good luck,

Scott..
 
"Doug Baillie" <[email protected]> skrev i melding
news:[email protected]...
> Hi, As a little retro-restoration project I'm working on a rather neglected but very beautiful
> Klein Pulse '96. Anyway, the Rock Shox Mag 21 forks are completely unfamiliar to me. I remember
> the name, but have no idea what to do with them. Inflate them ? How ? Change the oil ? What's
> inside ? I don't want to disassemble them without at least some idea of what I'm getting into.
> Rock Shox don't support their older products. Does anyone have a user or service manual online, or
> any advice ?

Hi! The mag 21 was everybodys dream in the early 90's before the Judy came around. It was air sprung
and oil damped with externally adjustable damping. I still have part of a pump and the green is from
35 to 45 lb/in2 or 2,5 - 3,5 kg/cm2. The pump use a basketball needle to inflate the fork and this
seal is a weak point. Presumably some parts form the SID can be used om Mags but I am not shure
about that.

The Mag 21 was a light weight racing fork that was less presice in the steering than the competing
Manitou 2 and 3. Properly adjusted it did cope with medium and large hits quite well

I sold my Mag 10 that was essentially the same fork but with steel stanchions rather than alu as in
the Mag 10 two years ago and it is still working great on a Bontrager somewhere in Norway

You can try to post this question on www.angryasian.com and maybe somebody can help

Good Luck Lars Birger Nielsen
 
"S. Anderson" <[email protected]> wrote:

> The Mag21 was an air-sprung fork. It required air pressure in the region of 80-100psi in each leg
> if I recall correctly.

I've still got one on my old bike, circa 1992. I believe something in the range of 40-50 psi in each
leg is what RockShox recommended. I run around 50-55 psi for a somewhat firmer feel.

Dean
 
the mag21 is air sprung and oil damped.

the knobs on top of the legs adjust compression damping only.

spring rate is adjustable by changing the air pressure in each leg. 80-120psi as previously stated
will blow the seals in a heartbeat...30-50psi is more like it. inflate/deflate with a standard ball
needle, *greased* and inserted through the hole in the center of the damping knobs. yes, these seals
are fragile, and virtually impossible to find replacements for these days. also, there isn't much
air volume in the legs, so if you use a floor pump go *slowly* .

rebound damping can be adjusted only by changing the oil weight...10wt was oem i believe...5wt or
even 3wt, especially in conjunction with higher air pressure and a low compression damping setting
was 'the hot setup' and resulted in a much more supple ride. to change the oil, deflate the legs by
inserting a loose needle (ie: not attached to a pump) in the fill port, then loosen the bolts in the
crown that clamp the legs in place and unscrew the (long winded) top caps of each leg. dump the old
oil out and refill...*don't quote me on this*, but i believe the correct oil volume is ~2cm from the
top of the leg, about as deep as the top caps extend into the leg.

i just sold my mag21, but rode the **** out of it for a long time. it was a great fork in its day,
and while a bit fragile, very reliable if properly maintained. i had mine totally rebuilt by rock
shox a couple times, and replaced the top air seals a couple times more myself. if yours doesn't
have boots over the stanchions, get some. also, keep an eye on ebay for a rebuilt kit, which
includes pretty much everything you'll need to keep it up (including instructions)...except for the
top air seals.

fwiw,

dookie

"Doug Baillie" <[email protected]> wrote in message
news:[email protected]...
> Hi, As a little retro-restoration project I'm working on a rather neglected but very beautiful
> Klein Pulse '96. Anyway, the Rock Shox Mag 21 forks are completely unfamiliar to me. I remember
> the name, but have no idea what to do with them. Inflate them ? How ? Change the oil ? What's
> inside ? I don't want to disassemble them without at least some idea of what I'm getting into.
> Rock Shox don't support their older products. Does anyone have a user or service manual online, or
> any advice ? Thanks, Doug.
 
Doug Baillie wrote:

> Hi, As a little retro-restoration project I'm working on a rather neglected but very beautiful
> Klein Pulse '96. Anyway, the Rock Shox Mag 21 forks are completely unfamiliar to me. I remember
> the name, but have no idea what to do with them. Inflate them ? How ? Change the oil ? What's
> inside ? I don't want to disassemble them without at least some idea of what I'm getting into.
> Rock Shox don't support their older products. Does anyone have a user or service manual online, or
> any advice ? Thanks, Doug.

Try http://www.math.chalmers.se/~olahe/Bike/Front/rsmag.html
 
"dookie" <[email protected]> wrote in message
news:[email protected]...

> the mag21 is air sprung and oil damped.
>
> the knobs on top of the legs adjust compression damping only.

Not really. It's actually a blow-off valve, to adjust the lock-out threshold. Tightening it will
lock the fork except on the biggest hits. People were concerned that fork movement would absorb too
much pedaling energy, thus the adjustable lock-out. Bontrager modified the forks that came with his
bikes to eliminate this feature, and they worked very well.

> spring rate is adjustable by changing the air pressure in each leg. 80-120psi as previously stated
> will blow the seals in a heartbeat...30-50psi is more like it. inflate/deflate with a standard
> ball needle, *greased* and inserted through the hole in the center of the damping knobs. yes,
> these seals are fragile, and virtually impossible to find replacements for these days. also, there
> isn't much air volume in the legs, so if you use a floor pump go *slowly* .
>
> rebound damping can be adjusted only by changing the oil weight...10wt was oem i believe...5wt or
> even 3wt, especially in conjunction with higher air pressure and a low compression damping setting
> was 'the hot setup' and resulted in a much more supple ride. to change the oil, deflate the legs
> by inserting a loose needle (ie: not attached to a pump) in the fill port, then loosen the bolts
> in the crown that clamp the legs in place and unscrew the (long winded) top caps of each leg. dump
> the old oil out and refill...*don't quote me on this*, but i believe the correct oil volume is
> ~2cm from the top of the leg, about as deep as the top caps extend into the leg.
>
> i just sold my mag21, but rode the **** out of it for a long time. it was a great fork in its day,
> and while a bit fragile, very reliable if properly maintained. i had mine totally rebuilt by rock
> shox a couple times, and replaced the top air seals a couple times more myself. if yours doesn't
> have boots over the stanchions, get some. also, keep an eye on ebay for a rebuilt kit, which
> includes pretty much everything you'll need to keep it up (including instructions)...except for
> the top air seals.

I don't think they were fragile at all. In fact, they were more durable and reliable than anything
else, until very recently. However, most forks since the mid-90 outperform the Mag, which by modern
standards is too flexy and doesn't have enough travel.

Matt O.
 
> Does anyone have a user or service manual online, or any advice ?

Doug, I often see original service manuals and related tools for the Mag 21 on eBay. This weekend I
saw a brand new, never used Mag 21 SL (Titanium, very light!) listed on eBay.

eBay is an incredible place to find odd and rare things like this.

Just a thought.... You probably already know this but I figured it wouldn't hurt to mention
it anyway.
 
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