It has been about two years with the Bianchi S.A.S.S. and up until a couple of weeks ago it has been a trouble free ride.
That was until about two weeks ago. We were riding a semi epic that would taken us from home to Bethpage, up the Greenbelt possibly a loop on Stillwell and home… That would give us a total mileage of close to 50 miles.
On our way to Bethpage I took a bad hit going up a huge curb. I was trying to time the traffic and the curb was deceptively higher than I thought. I slammed my rear wheel and thought that this would be trouble. I was right about the trouble. As we entered Bethpage I realized the rubbing on my rear wheel was a broken spoke. I hadn’t had a broken spoke in 7 years and it felt like I was a new rider all over again. Since our LBS was nearby we rode in and I had the spoke replaced. I figured that, like my experience seven years ago, I had put a flat spot on the rim.
About a week later during a night ride I popped a spoke again. This time I had to head to another LBS as my own shop was at Interbike. The LBS guy threw me a new spoke and nipple and I replaced it myself. This got me thinking... Why couldn’t I just finally attempt a rebuild on my own. A couple of years ago I went and bought a truing stand and the Jobst Brant book and on JD's advice Gerd Schraner's book.
I went rim shopping locally and could not find a rim at a decent price. I finally made it back to my LBS to talk with the owner and he and I looked at the wheel. He was very cool about helping me out on my way to learning wheel building and suggested I re-use the rim. He seemed to think it was just a [censored] lacing job with Chinese spokes.
I almost fell over because it was as if was channeling JD! The big difference is he is a Kona dealer and JD is a Kona hater ;-)
Doug set me up with DT spokes of the correct length and nipples and I clipped all the spokes and brought the mess home…
I tried using Sheldon Brown’s written instructions but his lacing was different from the three cross I had laying around. Both Carla and I were unsure so she suggested we try Gerd’s method… and within… oh let’s say a reasonable time we had the rim laced up properly.
I put the wheel aside and we ended up watching over my nephew’s going away party until 3am…. The next afternoon, a little hung over, I started tensioning it all up. My problem is that I didn’t have the best spoke wrench… and I did a nice job of rounding those pesky edges off of a few nipples. The up side is I got the rim into shape and tensioned.
I took a test ride and figured I would beat the snot out of the wheel. If the wheel tacoed at least I would be near home. To my surprise the wheel is very rock solid. I also noticed a lot less play back there.
All in all it was a good experience and now I am planning on building a good rear SS wheel. I will keep this wheel as my spare.
So in closing I will admit that I have experienced what a wheel full of Chinese spokes will do to your riding.
Jimbo(san)