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Sudden brake failure

Started by Clifford Griffi · · Last activity · 10 posts · 544 views

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UK and Europe
Published
4 July 2003
Last activity
5 July 2003
Original author
Clifford Griffi
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  1. I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie inside
    the outer cable.

    Has anyone heard of this before? The cable has been there for about 3 years - 4-5000 miles. Am I
    just unlucky or do I need to change cables more frequently?

    It rather got me thinking that my Weinemann straddle cables have never been change in about 18 years
    but I can see them and would see any sign of fraying. Just in case - does anyone know whether these
    can still be bouhght anywhere?

    Cliff

  2. Clifford Griffiths said:

    I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie
    inside the outer cable.

    Nasty! I hope your blood pressure is back to normal now :-)

    Quoted message said:

    Has anyone heard of this before?

    Similar thing happened to me years ago (although failure was nearer end of cable) - with brakes that
    I suspect were similar to yours.....

    Quoted message said:

    The cable has been there for about 3 years - 4-5000 miles. Am I just unlucky or do I need to
    change cables more frequently?

    Certainly inspect more fequently. Change if any sign of fraying or corrosion. Changing more
    frequently and using stainless steel cables would be a good idea. Make sure nipple and adjoing bit
    of cable is greased before fitting.

    Quoted message said:

    It rather got me thinking that my Weinemann straddle cables have never been change in about 18
    years but I can see them and would see any sign of fraying.

    I don't think they're so critical because load is spread more evenly there.

    Quoted message said:

    Just in case - does anyone know whether these can still be bouhght anywhere?

    www.sjscycles.com/store/vIndex.htm may be able to help.

    ~PB

  3. Clifford Griffiths said:

    I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie
    inside the outer cable.

    Has anyone heard of this before? The cable has been there for about 3 years - 4-5000 miles. Am I
    just unlucky or do I need to change cables more frequently?

    Glad to here you managed to avoid any collisions. 2 years for a cable sounds about right depends on
    miles done how hard you brake also if the cable is rubbing in the outer casing and fraying. If you
    have a good feel for your bike you can sometimes feel something odd when you pull the lever if
    cable is fraying in outer casing it feels a bit spongy. I check my cables every six months by
    undoing at brake caliper and pulling cable through to check it. Also a good chance to lightly oil
    with 3 in 1 oil.

    If it frayed inside the outer housing you should check it out as cables have a habit of fraying at
    lever or the caliper.

    Ivor Cave

  4. "Clifford Griffiths" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    I had a luccky escape tonight. Descending a steep hill towards a


    roundabout

    Quoted message said:

    I comletely lost my front brake. Fortunately I was able to avoid a


    collision

    Quoted message said:

    and come to a stop safely. Examination showed that the cable had


    frayed and

    Quoted message said:

    sheared about an inch an a half from the brake lever ie inside the


    outer

    Quoted message said:

    cable.

    Glad you escaped.

    Was the frayed part near a tight bend in the outer cable?

    Quoted message said:

    Has anyone heard of this before? The cable has been there for about


    3

    Quoted message said:

    years - 4-5000 miles. Am I just unlucky or do I need to change cables


    more

    Quoted message said:

    frequently?

    It's happened to me: grabbed front brake lever hard, sudden POP and lever flops loosely. I managed
    to stop too.

    Quoted message said:

    It rather got me thinking that my Weinemann straddle cables have never


    been

    Quoted message said:

    change in about 18 years but I can see them and would see any sign of fraying. Just in case - does
    anyone know whether these can still be


    bouhght

    Quoted message said:

    anywhere?

    Brake cables are very cheap. You might as well replace them at regular intervals.
    --
    Mark South: Citizen of the World, Denizen of the Net "I wonder why so many Finnish traditions are
    related with booze?"
    - Juha Sakkinen

  5. In message <[email hidden]>, Pete Biggs
    <[email hidden]> writes

    Quoted message said:
    Clifford Griffiths said:

    I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie
    inside the outer cable.

    Quoted message said:

    Has anyone heard of this before?

    Similar thing happened to me years ago (although failure was nearer end of cable) - with brakes
    that I suspect were similar to yours.....


    Yeah I had it happen to me many years ago, nowadays I maintain my bikes rather better.

    If they are going to go, this is the normal position IME,.

    Nowadays I just replace my cables regularly

    Quoted message said:
    Quoted message said:

    It rather got me thinking that my Weinemann straddle cables have never been change in about 18
    years but I can see them and would see any sign of fraying.

    Quoted message said:
    Quoted message said:

    Just in case - does anyone know whether these can still be bouhght anywhere?

    www.sjscycles.com/store/vIndex.htm may be able to help.


    This was discussed in a thread a little while ago. some suggestions were made.

    <google.co.ukgroups
    41%40hercules.btinternet.com&rnum=1&prev=/groups%3Fq%3Dweinmann%2Bstraddl
    e%2Bgroup:uk.rec.cycling%26hl%3Den%26lr%3D%26ie%3DUTF-8%26selm%3Db6s6ui%2
    524icn%25241%2540hercules.btinternet.com%26rnum%3D1>

    looks like it

    I bought a couple in Spa Cyles in Harrogate last year.

    --
    Chris French, Leeds

  6. Ivor Cave said:

    2 years for a cable sounds about right depends on miles done how hard you brake also if the cable
    is rubbing in the outer casing and fraying.

    Not to me it doesn't - I've never had to replace a cable for these reasons. Maybe the outer is
    kinked or the angle into the lever housing is wrong. If the cable run is right the inner should
    never fray IME.

    Guy
    ===
    ** WARNING ** This posting may contain traces of irony. chapmancentral.comchapmancentral.com Advance
    notice: ADSL service in process of transfer to a new ISP. Obviously there will be a week of downtime
    between the engineer removing the BT service and the same engineer connecting the same equipment on
    the same line in the same exchange and billing it to the new ISP.

  7. Clifford Griffiths said:

    I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie inside
    the outer cable.

    Scary stuff!

    Quoted message said:

    Has anyone heard of this before? The cable has been there for about 3 years - 4-5000 miles. Am I
    just unlucky or do I need to change cables more frequently?

    Well, no harm in changing cables, but I wouldn't have said that 4-5000 miles is *that* many really.
    Any fraying is more likely to occur as a result of continuous heavy friction somewhere rather than
    just general wear and tear. Probably worth changing the outer cable too. Sounds like something's not
    quite right somewhere.

    Thinking about it, I have an enormous amount of faith in brake/shifter cables. I only change them
    because they've frayed at the ends where I haven't bothered to put a cable stop on the end, causing
    brake/shifter adjustment to get messy. Mind you, I build up bikes from other bikes, so I tend to
    know every inch of whatever I'm riding....in a manner of speaking!....so I know the basic visual
    state of the cable before I put it in. I also keep cables from old discarded bikes and reuse them,
    providing they 'look' sound! Maybe I have too much faith in them !!! New cables will hardly break
    the bank will they? J***s, If I'm paying £2.65 for a pint of Guinness now, then I can buy new
    cables I guess. Or maybe it's because I use old cables, that I *can* buy booze at this kind of
    ridiculous price :-)

    Garry

    Quoted message said:

    It rather got me thinking that my Weinemann straddle cables have never been change in about 18
    years but I can see them and would see any sign of fraying. Just in case - does anyone know whether
    these can still be bouhght anywhere?

    Cliff

  8. Clifford Griffiths said:

    I had a luccky escape tonight. Descending a steep hill towards a roundabout I comletely lost my
    front brake. Fortunately I was able to avoid a collision and come to a stop safely. Examination
    showed that the cable had frayed and sheared about an inch an a half from the brake lever ie
    inside the outer cable.

    Has anyone heard of this before?

    It happened in our small town a few years back. There's a steep half-mile downhill with a roundabout
    at the bottom. One weekend a girl's brake cable broke as she descended. She went across the
    roundabout and straight through a glass shopfront, destroying shelving and displays inside. She
    ended up halfway down the shop. I'd guess she was doing around 50mph. I don't know what the injuries
    were but she was rushed off to hospital.

    Quoted message said:

    The cable has been there for about 3 years - 4-5000 miles. Am I just unlucky or do I need to
    change cables more frequently?

    I have had cables break twice despite regular checking. Once any fray is noticed they MUST
    be replaced.

    John B

  9. Just zis Guy said:
    Quoted message said:

    2 years for a cable sounds about right depends on miles done how hard you brake also if the cable
    is rubbing in the outer casing and fraying.

    Not to me it doesn't - I've never had to replace a cable for these reasons. Maybe the outer is
    kinked or the angle into the lever housing is wrong. If the cable run is right the inner should
    never fray IME.

    I generally agree about the fraying. In this case, though, I suspect corrosion was also to partly
    blame, and the fact that you have to pull these old Weinmann levers bloody hard might have something
    to do with it as well.

    ~PB

  10. Pete Biggs said:

    I suspect corrosion was also to partly blame, and the fact that you have to pull these old Weinmann
    levers bloody hard might have something to do with it as well.

    Maybe that's also a maintenance issue: Weinmanns work much better if the pivots are kept lubricated.
    Or mine did, anyway.

    Guy
    ===
    ** WARNING ** This posting may contain traces of irony. chapmancentral.comchapmancentral.com Advance
    notice: ADSL service in process of transfer to a new ISP. Obviously there will be a week of downtime
    between the engineer removing the BT service and the same engineer connecting the same equipment on
    the same line in the same exchange and billing it to the new ISP.

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