Velonews recently had an interesting tidbit in the Tech Corner:
http://www.velonews.com/tech/report/articles/11432.0.html
<quote>
The number and placement of spacers does have an effect on the fatigue
life of an aluminum steerer tube. Running less than 5mm of spacers
under the stem can concentrate or "point load" a great deal of stress
in one spot on the steerer. Therefore, Bontrager recommends a minimum
of 5mm, and a maximum of 40mm of spacers between the stem and the
headset to maximize the fatigue life of the steerer.
Scott Daubert
Trek Bicycles
</quote>
The 40mm upper limit was news to me (and the number of spacers). (I
run mine ~52mm.) 40mm measured from where exactly?? I mean some
threadless headsets come with a longer "top cap," in fact, they are
available in different lengths.
Is this Trek just covering their own ass, or does this apply to
aluminum steerers in general? Heck, maybe we should just go back to
using steel.