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Upgrade Plan for Trek 400: Cranks first

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Cycling Equipment
Published
18 April 2004
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26 April 2004
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Bigsky
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  1. I hear that there are compatability issues between 9spd
    Ultegra and non-Ultegra components and would like to know if
    that includes cranks.

    I have a Trek 400 I bought in 1986 with brand new SIS
    drivetrain. I rebuild it with Ultegra (bar end shifters) in
    1990 (minus the crank/BB) and now I am looking to upgrade it
    to 27 speed Ultegra set slowly (in budget).

    Can I replace the BB and crankset with new Ultegra hardware?
    The Sakae SX double crank is a 5 bolt with a 130mm bcd
    mounting. If the chainrings have changed, is there any
    problem using the older chainrings on new Ultegra cranks?

    The BB is in the worst shape, so I want to replace it, the
    crankset (Ultegra triple) and front derailler (if nessicary)
    first. I would use my existing 7 speed wheelset and
    derailler (front shifter in friction mode)until I can work
    replacing the rest into my budget. Its been a number of
    years since I worked in a bike shop, so any technical
    details about the new Ultegra 9 speed hardware would be
    appreciated.

    Steve

  2. In article <[email hidden]>,

    bigsky said:

    I hear that there are compatability issues between 9spd
    Ultegra and non-Ultegra components and would like to know
    if that includes cranks.

    I have a Trek 400 I bought in 1986 with brand new SIS
    drivetrain. I rebuild it with Ultegra (bar end shifters)
    in 1990 (minus the crank/BB) and now I am looking to
    upgrade it to 27 speed Ultegra set slowly (in budget).

    Can I replace the BB and crankset with new Ultegra
    hardware? The Sakae SX double crank is a 5 bolt with a
    130mm bcd mounting. If the chainrings have changed, is
    there any problem using the older chainrings on new
    Ultegra cranks?

    The BB is in the worst shape, so I want to replace it, the
    crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed wheelset
    and derailler (front shifter in friction mode)until I can
    work replacing the rest into my budget. Its been a number
    of years since I worked in a bike shop, so any technical
    details about the new Ultegra 9 speed hardware would be
    appreciated.

    Are you upgrading to new Ultegra gear? Because the 2004
    Ultegra is all but guaranteed to use the new Hollowtech II
    crank/BB setup. This looks like a substantial improvement
    over the current pipe-spindle design used by Shimano.

    Also, if you need a stopgap BB, something like a Shimano UN-
    72 is about $20 and of very good quality.

    Ultegra will also likely become a 10-speed group next year,
    but that matters much less, since the only part that is
    likely to change due to that is the right shifter, and
    possibly the freehub body. Based on the Dura-Ace 10 setup,
    everything else will be compatible between 9 and 10 speed.

    --
    Ryan Cousineau, [email hidden]
    sfu.cawiredcola President, Fabrizio
    Mazzoleni Fan Club

  3. Ryan, I'm not hung up on going with the newest Ultegra. I've
    been out of serious riding for some time, but I have been
    happy with the old Ultegra. If I can get a new 2003 ultegra
    crank for a bargin, thats OK. I have even been considering
    using a different crank (Ritchey comes to mind) if there is
    a problem in using old + new Ultegra. As long as I can get a
    quality system built in stages to get me riding faster
    (schedule, not speed). Steve

    Ryan Cousineau said:

    In article
    <[email hidden]>,

    bigsky said:

    I hear that there are compatability issues between 9spd
    Ultegra and non-Ultegra components and would like to know
    if that includes cranks.

    I have a Trek 400 I bought in 1986 with brand new SIS
    drivetrain. I rebuild it with Ultegra (bar end shifters)
    in 1990 (minus the crank/BB) and now I am looking to
    upgrade it to 27 speed Ultegra set slowly (in budget).

    Can I replace the BB and crankset with new Ultegra
    hardware? The Sakae SX double crank is a 5 bolt with a
    130mm bcd mounting. If the chainrings have changed, is
    there any problem using the older chainrings on new
    Ultegra cranks?

    The BB is in the worst shape, so I want to replace it, the
    crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed wheelset
    and derailler (front shifter in friction mode)until I can
    work replacing the rest into my budget. Its been a number
    of years since I worked in a bike shop, so any technical
    details about the new Ultegra 9 speed hardware would be
    appreciated.

    Are you upgrading to new Ultegra gear? Because the 2004
    Ultegra is all but guaranteed to use the new Hollowtech II
    crank/BB setup. This looks like a substantial improvement
    over the current pipe-spindle design used by Shimano.

    Also, if you need a stopgap BB, something like a Shimano
    UN-72 is about $20 and of very good quality.

    Ultegra will also likely become a 10-speed group next
    year, but that matters much less, since the only part that
    is likely to change due to that is the right shifter, and
    possibly the freehub body. Based on the Dura-Ace 10 setup,
    everything else will be compatible between 9 and 10 speed.

  4. In article <[email hidden]>,
    bigsky <[email hidden]> wrote:

    [post de-TOFU'd]

    Quoted message said:
    Ryan Cousineau said:

    In article <[email hidden]-
    rthlink.net>, bigsky <[email hidden]> wrote:

    Quoted message said:
    Quoted message said:
    Quoted message said:

    The BB is in the worst shape, so I want to replace it,
    the crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed
    wheelset and derailler (front shifter in friction
    mode)until I can work replacing the rest into my budget.
    Its been a number of years since I worked in a bike
    shop, so any technical details about the new Ultegra 9
    speed hardware would be appreciated.

    Basically, the new Ultegra hardware is pretty
    straightforward. A set of 9v shifters will work with almost
    any indexing-capable Shimano derailleurs.

    Quoted message said:
    Quoted message said:

    Are you upgrading to new Ultegra gear? Because the 2004
    Ultegra is all but guaranteed to use the new Hollowtech
    II crank/BB setup. This looks like a substantial
    improvement over the current pipe-spindle design used by
    Shimano.

    Quoted message said:
    Quoted message said:

    Ultegra will also likely become a 10-speed group next
    year, but that matters much less, since the only part
    that is likely to change due to that is the right
    shifter, and possibly the freehub body. Based on the Dura-
    Ace 10 setup, everything else will be compatible between
    9 and 10 speed.

    I'm not hung up on going with the newest Ultegra. I've
    been out of serious riding for some time, but I have been
    happy with the old Ultegra. If I can get a new 2003
    ultegra crank for a bargin, thats OK. I have even been
    considering using a different crank (Ritchey comes to
    mind) if there is a problem in using old + new Ultegra. As
    long as I can get a quality system built in stages to get
    me riding faster (schedule, not speed). Steve

    If you can get recent Ultegra cheaply, that's super. But
    since you're not racing and just want nice gear, in
    Shimano's line I would consider 105, at least if price
    matters much.

    The reason I suggest it is that it has most of the
    performance of Ultegra (and as of right now, there are
    virtually no functional differences: they use the same BB
    spindle type, and are both 9-speed systems). If if it was
    me, and my budget fell into the can-afford-Ultegra-but-can't-wait-until-Fall-for-2005-
    Ultegra range, I would probably buy an aftermarket crank,
    BB, and rings (probably something fancy and ISIS-based like
    those nifty FSA cranks), mainly because what I have heard
    here (mainly from Jobst) leads me to believe that ISIS
    spindles do not have the same inherent spindle-damage issues
    that Shimano's Octalink setup does.

    As for the rest of the system, Tiagra is most of the
    functionality and a bit more weight for a lot less money,
    but by then you're into square-taper spindles and cheesier-
    looking shifters (style matters, right?)

    Finally, I am a sucker for the 105 black-colored group, so
    there you go.

    Keep in mind I am so cheap I race on a bike with a Sora
    shifter, right side only.
    --
    Ryan Cousineau, [email hidden]
    sfu.cawiredcola President, Fabrizio
    Mazzoleni Fan Club

  5. bigsky said:

    I hear that there are compatability issues between 9spd
    Ultegra and non-Ultegra components and would like to know
    if that includes cranks.

    I have a Trek 400 I bought in 1986 with brand new SIS
    drivetrain. I rebuild it with Ultegra (bar end shifters)
    in 1990 (minus the crank/BB) and now I am looking to
    upgrade it to 27 speed Ultegra set slowly (in budget).

    Can I replace the BB and crankset with new Ultegra
    hardware? The Sakae SX double crank is a 5 bolt with a
    130mm bcd mounting. If the chainrings have changed, is
    there any problem using the older chainrings on new
    Ultegra cranks?

    The BB is in the worst shape, so I want to replace it, the
    crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed wheelset
    and derailler (front shifter in friction mode)until I can
    work replacing the rest into my budget. Its been a number
    of years since I worked in a bike shop, so any technical
    details about the new Ultegra 9 speed hardware would be
    appreciated.

    Steve

    Steve,

    I assume your Trek is 21 speed (7 speed rear)? Since you
    want to go with 27 speed (9 rear), you will need to upgrade
    a lot of components. Rear hub (rebuild or replace rear
    wheel), cassette, chain, shifters, most likely rear
    deraileur as well. I have used 8 speed cranks with 9 speed
    drivetrains (may or may not work ok), but since you are
    looking for a new crank/bb anyway... If you use friction
    (front) bar-end shifters, you can get by with a 7/8 speed
    front deraileur. But since you are already spending $$ for
    the rest of the stuff, you might as well get the front
    deraileur too. You may need to spread the rear drop-outs of
    your frame also. I think the rear hub spacing may have
    increased between 7 and 8 speed.

    I guess the point I am getting to is: How attached are you
    to your Trek? It is very easy to spend more upgrading your
    old bike than it would cost to buy a new bike, especially
    with some of the close-out deals going on now. Add up all
    the parts and see if it is cost effective. If not, maybe
    replace the BB for now, and save up for a new bike.

  6. [email hidden] (rocketman58) wrote in message news:<[email hidden]>...

    Quoted message said:

    bigsky wrote:

    Quoted message said:


    I assume your Trek is 21 speed (7 speed rear)? Since you
    want to go with 27 speed (9 rear), you will need to
    upgrade a lot of components. Rear hub (rebuild or replace
    rear wheel), cassette, chain, shifters, most likely rear
    deraileur as well. I have used 8 speed cranks with 9 speed
    drivetrains (may or may not work ok), but since you are
    looking for a new crank/bb anyway... If you use friction
    (front) bar-end shifters, you can get by with a 7/8 speed
    front deraileur. But since you are already spending $$ for
    the rest of the stuff, you might as well get the front
    deraileur too. You may need to spread the rear drop-outs
    of your frame also. I think the rear hub spacing may have
    increased between 7 and 8 speed.

    I guess the point I am getting to is: How attached are you
    to your Trek? It is very easy to spend more upgrading your
    old bike than it would cost to buy a new bike, especially
    with some of the close-out deals going on now. Add up all
    the parts and see if it is cost effective. If not, maybe
    replace the BB for now, and save up for a new bike.

    Nyet! The Trek 400 is a wonderful bike and it would be a
    shame not to take advantage of it and fix it up.

    You are a bit off on your suppositions. A 1986 Trek would
    have had a 6sp freewheel in the rear, not 7. The rear
    dropout spacing should be 126; possible to put a modern
    130mm hub in there, but easier and better to spread the
    rear. Not that big of deal. Contrary to your post, the front
    end of the drive train is essentially blind to what is on
    the rear. I can take my 1988 Trek 400T and put on a 9sp rear
    and not worry one bit about the current cranks and front
    derailleur. What does need to match are the shifters and the
    front derailleur, and the chainrings and the front
    derailleur.

    If it were me, I would not rush to STI. I would move the DT
    shifters to bar ends, get a better crankset/BB, and then ...
    if needed ... fix up the wheels. Wait a minute, this was me
    a few months ago. All I did so far was move the DT shifters
    and build new wheels. Was tempted to spread the rear for an
    8 or 9 sp drive train, but in the end pulled out an old Phil
    Wood threaded hubset and still have a 6sp freewheel on the
    back. Want to ditch the BioPace crankset, but that can wait
    a day or two. Even used it on a 3 day mini-tour in February
    - worked great.

    My vote, keep the nice steel frame and fix it up to be
    what you want.

    - rick

  7. Quoted message said:
    bigsky said:

    Can I replace the BB and crankset with new Ultegra
    hardware? The Sakae SX double crank is a 5 bolt with a
    130mm bcd mounting. If the chainrings have changed, is
    there any problem using the older chainrings on new
    Ultegra cranks?

    The BB is in the worst shape, so I want to replace it, the
    crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed wheelset
    and derailler (front shifter in friction mode)until I can
    work replacing the rest into my budget. Its been a number
    of years since I worked in a bike shop, so any technical
    details about the new Ultegra 9 speed hardware would be
    appreciated.

    If you replace the BB and the cranks at the same time, you
    should have no problems. The new chainrings should work just
    fine with the old chain and f. derailler, assuming the
    chainrings are about the same size. If the old chainrings
    are smallish (i.e. 26-38-48), your front derailler will work
    but shifting will be less than optimal.

    rocketman58 said:

    I assume your Trek is 21 speed (7 speed rear)? Since you
    want to go with 27 speed (9 rear), you will need to
    upgrade a lot of components. Rear hub (rebuild or replace
    rear wheel), cassette, chain, shifters, most likely rear
    deraileur as well.

    If the old rear wheel has a freewheel, you'll need a new
    rear hub. If the old rear wheel has a cassette you'll be
    able to use the old wheel with a new freehub. If you're
    unfamiliar with the terms freehub, freewheel, and cassette,
    go to www.sheldonbrown.com/harris and look the words up in
    his glossary. You'll also find an excellent page that will
    answer most (if not all) of your questions on this matter.

    You won't need to replace the rear derailler if it's made
    by Shimano.

    Quoted message said:

    How attached are you to your Trek? It is very easy to
    spend more upgrading your old bike than it would cost to
    buy a new bike, especially with some of the close-out
    deals going on now. Add up all the parts and see if it is
    cost effective. If not, maybe replace the BB for now, and
    save up for a new bike.

    I second that opinion. I'd modify it by saying this: if you
    want an Ultegra drivetrain, the new bike route might make
    more sense than the upgrade. If you want to refurbish the
    old bike, I suggest using lower-cost components. They work
    just as well, but they weigh a bit more and maybe don't
    quite look as nice. The cheaper components won't impress
    your friends as much, but if you're riding a 1986 bike,
    you're probably not worried about that.

    --
    Dave dvt at psu dot edu

  8. dvt said:

    If the old rear wheel has a freewheel, you'll need a new
    rear hub. If the old rear wheel has a cassette you'll be
    able to use the old wheel with a new freehub. If you're
    unfamiliar with the terms freehub, freewheel, and
    cassette, go to www.sheldonbrown.com/harris and look the
    words up in his glossary. You'll also find an excellent
    page that will answer most (if not all) of your questions
    on this matter.

    You can NOT use a 9 speed Shimano Cassette on a 7 speed
    Shimano freehub - At least not with all 9 cogs. At least his
    has been my experience.

  9. Thank you for all the info. Basically there are several
    aspects of what I am doing here. I want to keep my steel
    frame, one I specifically selected for the geometry. Not to
    mention, they do not make steel frames much anymore, and I
    don't like the feel of aluminum. The only frmaes in steel
    are not of as high quality or are very costly.

    When I upgraded my Trek before (12 to 14 speed, SIS to
    Ultegra with bar ends) in 1990, I was working for a bike
    shop (Bicycle Sports, Shereveport LA). I enjoyed working on
    the bike as much as riding it and had plenty of access to
    the tools required. I even built the wheelset that are still
    strong and true today. Now, I don't have access to the
    tools, so instead of spending all the money to get a new
    bike, I will be using the same amount to buy upgrade
    components and tools for wheelbuilding.

    Long story short (too late, I know) not only do I want to
    keep the frame, I want to invest in some tools to have some
    fun too. I'm just glad I can upgrade slowly so I don't have
    to take it out of commision or have to do it all at once.

    Thank you for your help.

    Steve

    dvt said:
    Quoted message said:
    bigsky said:

    Can I replace the BB and crankset with new Ultegra
    hardware? The Sakae SX double crank is a 5 bolt with a
    130mm bcd mounting. If the chainrings have changed, is
    there any problem using the older chainrings on new
    Ultegra cranks?

    The BB is in the worst shape, so I want to replace it,
    the crankset (Ultegra triple) and front derailler (if
    nessicary) first. I would use my existing 7 speed
    wheelset and derailler (front shifter in friction
    mode)until I can work replacing the rest into my budget.
    Its been a number of years since I worked in a bike
    shop, so any technical details about the new Ultegra 9
    speed hardware would be appreciated.

    If you replace the BB and the cranks at the same time, you
    should have no problems. The new chainrings should work
    just fine with the old chain and f. derailler, assuming
    the chainrings are about the same size. If the old
    chainrings are smallish (i.e. 26-38-48), your front
    derailler will work but shifting will be less than
    optimal.

    rocketman58 said:

    I assume your Trek is 21 speed (7 speed rear)? Since you
    want to go with 27 speed (9 rear), you will need to
    upgrade a lot of components. Rear hub (rebuild or replace
    rear wheel), cassette, chain, shifters, most likely rear
    deraileur as well.

    If the old rear wheel has a freewheel, you'll need a new
    rear hub. If the old rear wheel has a cassette you'll be
    able to use the old wheel with a new freehub. If you're
    unfamiliar with the terms freehub, freewheel, and
    cassette, go to www.sheldonbrown.com/harris and look the
    words up in his glossary. You'll also find an excellent
    page that will answer most (if not all) of your questions
    on this matter.

    You won't need to replace the rear derailler if it's made
    by Shimano.

    Quoted message said:

    How attached are you to your Trek? It is very easy to
    spend more upgrading your old bike than it would cost to
    buy a new bike, especially with some of the close-out
    deals going on now. Add up all the parts and see if it is
    cost effective. If not, maybe replace the BB for now, and
    save up for a new bike.

    I second that opinion. I'd modify it by saying this: if
    you want an Ultegra drivetrain, the new bike route might
    make more sense than the upgrade. If you want to refurbish
    the old bike, I suggest using lower-cost components. They
    work just as well, but they weigh a bit more and maybe
    don't quite look as nice. The cheaper components won't
    impress your friends as much, but if you're riding a 1986
    bike, you're probably not worried about that.

  10. rocketman58 said:
    dvt said:

    If the old rear wheel has a freewheel, you'll need a new
    rear hub. If the old rear wheel has a cassette you'll be
    able to use the old wheel with a new freehub. If you're
    unfamiliar with the terms freehub, freewheel, and
    cassette, go to www.sheldonbrown.com/harris and look the
    words up in his glossary. You'll also find an excellent
    page that will answer most (if not all) of your questions
    on this matter.

    You can NOT use a 9 speed Shimano Cassette on a 7 speed
    Shimano freehub - At least not with all 9 cogs. At least
    his has been my experience.

    You are right -- only 8 of 9 cogs will fit on a 7-
    speed freehub.

    But that's not what I meant to say. I meant to say you could
    replace the _freehub body_. (I just noticed that my original
    post left of the word "body."😉 I have swapped 7 and 8/9
    speed freehub bodies a few times.

    F'rexample: I had a 105 8 speed rear hub. I pulled the
    freehub body (which contains the freewheel mechanism) and
    replaced it with a 7-speed freehub body. I then needed to
    shorten the axle so the QR lever would work, and I needed to
    get the proper seal around the axle bearings in the freehub,
    but everything else was just fine.

    --
    Dave dvt at psu dot edu

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