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What is ERD...really?

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Cycling Equipment
Published
8 March 2008
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12 March 2008
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John Everett
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  1. Following up on a couple of postings from a few weeks ago, I'm about
    to order the spokes for my touring bike's wheel rebuild. I used Damon
    Rinard's spocalc.xls to figure the lengths.

    I used his hub database, but plugged in the ERD from the Alex Rims web
    site for the DM18, 606.4mm.

    Since I had the rear hub de-spoked I decided to check the database's
    measurements and found that the figures given for a Shimano RSX
    FH-A410, 7-speed, 130mm, was off by a few mms. The flange offsets were
    wrong, but correcting them only resulted (as one would expect) in
    fractional mm changes in spoke length.

    Since I was in a measuring mood I decided to check the ERD. I referred
    to: http://sheldonbrown.com/rinard/spocalc.htm#MeasureHubAndRim for
    the methodology and got an ERD of 612mm. I did check rim roundness
    (it's round to within a mm) but I was using a wooden yardstick with a
    metric scale on one side so accuracy could be compromised. Still, a
    six mm error is pretty far out there.

    The method Rinard recommends measures ERD to the top of the nipples.
    If I measure to the top of the spoke hole grommets I get 607mm, a lot
    closer to the Alex web site figure.

    So is ERD measured to the top of the nipple or the top of the spoke
    grommet? If I'm using spocalc should I add the height of two nipple
    heads to 606.4mm to get the correct answer?

    BTW, for the hub mentioned above the left flange offset is 32mm and
    the right 19mm.

    --
    jeverett3<AT>sbcglobal<DOT>net (John V. Everett)

  2. Jobst Brandt claims ERD is his idea.

    The geometric construction gives a theoretic snapshot.
    Actual practice requires examination of the spoke/nipple combo in
    hand.
    RD requires spoke's threading up to nipple top. If the combo doesn't
    do that, adjust for reality. A DT 16mm nipple does not thread a DT
    spoke to nipple head.
    ERD is effective rim DIAMETER not effective rim RADIUS.
    See Andrew Muzi's photo in the ERD posts. Muzi goes short 1.5mm from
    base nipple screwdriver slot not head. I try for mileage in HD touring
    and short 2.5+ accomadating wear and tear.
    Best to build a dishing beam of straight grade 1 tuba4, drill a hole/
    basin for the hub, shim up to dish at rim's diameter, right side for
    rear and run 8 experimental LBS spokes on that platform.
    MEASURE REALITY ON THE BEAM

  3. John Everett said:

    Following up on a couple of postings from a few weeks ago, I'm about
    to order the spokes for my touring bike's wheel rebuild. I used Damon
    Rinard's spocalc.xls to figure the lengths.

    I used his hub database, but plugged in the ERD from the Alex Rims web
    site for the DM18, 606.4mm.

    Since I had the rear hub de-spoked I decided to check the database's
    measurements and found that the figures given for a Shimano RSX
    FH-A410, 7-speed, 130mm, was off by a few mms. The flange offsets were
    wrong, but correcting them only resulted (as one would expect) in
    fractional mm changes in spoke length.

    Since I was in a measuring mood I decided to check the ERD. I referred
    to: http://sheldonbrown.com/rinard/spocalc.htm#MeasureHubAndRim for
    the methodology and got an ERD of 612mm. I did check rim roundness
    (it's round to within a mm) but I was using a wooden yardstick with a
    metric scale on one side so accuracy could be compromised. Still, a
    six mm error is pretty far out there.

    The method Rinard recommends measures ERD to the top of the nipples.
    If I measure to the top of the spoke hole grommets I get 607mm, a lot
    closer to the Alex web site figure.

    So is ERD measured to the top of the nipple or the top of the spoke
    grommet? If I'm using spocalc should I add the height of two nipple
    heads to 606.4mm to get the correct answer?

    BTW, for the hub mentioned above the left flange offset is 32mm and
    the right 19mm.

    --
    jeverett3<AT>sbcglobal<DOT>net (John V. Everett)

    Funny this should come up just a couple of hours after I dealt with something similar. I was using Rinard's to calculate for Mavic open pro rims for which Mavic claims a "spoke support diameter" of 602mm. Rinard's database shows an ERD of 605 with a notation that 3mm have been added to account for spoke nipple heads. I guess what that means is Mavic measures differently, not to mention they have a different terminology.
    Dan

  4. The entire production smells of irresponsible attitude for the user/
    consumer. Right of ask why not announce ERD may be theoretick
    according to Brandt then direct an examination of in hand spoke
    threading?
    Granted, ERD fills the bill for one standard. Without further
    direction, ERD is grossly misleading.
    To assume ERD is a functional real world spoke measure ask why is
    threading wasted into an unthreaded area.
    Asking why didn't we see that as the direction to ERD's theoretic
    nature is silly oneupmanship practiced by the engine room.
    An excuse to beg for one more reorder on top of the returned spokes or
    a bad joke when the LBS sez "well, we don't exchange bent used
    spokes."
    BAH! FUBAR.

  5. Per [email hidden]:

    Quoted message said:

    http://www.sheldonbrown.com/rinard/spocalc.htm#MeasureHubAndRim

    Bingo!
    --
    PeteCresswell

  6. YEAH YEAH YEAH
    HERE WE GO AGAIN BINGO

    "Most people prefer it near the end of the spoke nipple." SHELDON
    BROWN

    now, Sheldon knew better than to say something stupid like this so why
    did he write it? is the "most people..." an allusion?

    I do not know. I empathize with Beam.

    if the spoke goes to the end of the spoke nipple, an impossibility
    using 16mm DT nipples and DT Champ spokes, wastes male threading where
    no female threading exists, doesn't account for wear and tear
    then BINGO

  7. John Everett said:

    So is ERD measured to the top of the nipple or the top of the spoke
    grommet? If I'm using spocalc should I add the height of two nipple
    heads to 606.4mm to get the correct answer?

    ERD is the diameter of the circle defined by the spoke ends and takes
    into account that a spoke must extend into the rim a bit. It is
    slightly larger than the inner diameter of a rim. ERD is not actually
    "measured" - it is either an estimate or a calculation. On average
    the extra length required is about 5 mm per spoke which increases the
    ERD to be about 10 mm more than the measured inner diameter of the
    rim. But, if you are so inclined, measure the length of a nipple
    then insert the nipple into a spoke hole and measure the lenght of the
    external nipple portion (which extends towrad the center of the
    wheel). The difference between these two measurements is the lenght of
    the nipple withn the rim. That value that is doubled and added the the
    actual rim inner diameter to get a figure for ERD. This assumes that
    spokes are to be flush with the top of the nipple head.

    DR

  8. DR>

    almost. ERD is an hypotenuse not a diameter. That's why we're
    suffering thru the grinding interface of language and math here thru
    god software and priests.
    try using magic tape for defining threading position inside the
    nipple. The threading engagment of spoke and nipple related to actual
    effective spoke length (AESL) NOT ERD is the measurement we're after
    here.
    That's a refinment of what you wrote. right?

    "This assumes that spokes are to be flush with the top of the nipple
    head."

    we should not assume that. NADA!

  9. datakoll said:


    DR>

    almost. ERD is an hypotenuse not a diameter. That's why we're
    suffering thru the grinding interface of language and math here thru
    god software and priests.

    ERD is a diameter: it's the distance across a circle. The question is
    just where is that circle. It is concentric with the rim and about 1.5mm
    above where the nipples sit.

  10. Ben C said:
    datakoll said:

    DR>

    Quoted message said:

    almost. ERD is an hypotenuse not a diameter. That's why we're
    suffering thru the grinding interface of language and math here thru
    god software and priests.

    ERD is a diameter: it's the distance across a circle. The question is
    just where is that circle. It is concentric with the rim and about 1.5mm
    above where the nipples sit.

    CHORD is a diameter: it's the distance across a circle.

  11. datakoll said:

    YEAH YEAH YEAH
    HERE WE GO AGAIN BINGO
    "Most people prefer it near the end of the spoke nipple." SHELDON
    BROWN
    now, Sheldon knew better than to say something stupid like this so why
    did he write it? is the "most people..." an allusion?
    I do not know. I empathize with Beam.
    if the spoke goes to the end of the spoke nipple, an impossibility
    using 16mm DT nipples and DT Champ spokes, wastes male threading where
    no female threading exists, doesn't account for wear and tear
    then BINGO

    I have, at one time or another, built wheels with spokes sticking out
    the end 2~3mm and also 2~3mm short (threads showing above a 12mm
    nipple), neither of which proved to be an actual problem over many years
    of use.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  12. Andrew Muzi said:
    datakoll said:

    YEAH YEAH YEAH
    HERE WE GO AGAIN BINGO
    "Most people prefer it near the end of the spoke nipple." SHELDON
    BROWN
    now, Sheldon knew better than to say something stupid like this so why
    did he write it? is the "most people..." an allusion?
    I do not know. I empathize with Beam.
    if the spoke goes to the end of the spoke nipple, an impossibility
    using 16mm DT nipples and DT Champ spokes, wastes male threading where
    no female threading exists, doesn't account for wear and tear
    then BINGO

    I have, at one time or another, built wheels with spokes sticking out
    the end 2~3mm and also 2~3mm short (threads showing above a 12mm
    nipple), neither of which proved to be an actual problem over many years
    of use.

    Could gene be using some hubs made from an inferior aluminium alloy that
    allows the spoke holes to elongate during use? A proper build will not
    allow for effective spoke length increase due to the radius of the spoke
    elbow changing. The spokes are certainly not elongating from yield or creep.

    --
    Tom Sherman - Holstein-Friesland Bovinia
    The weather is here, wish you were beautiful

  13. In article
    <[email hidden]>,

    DirtRoadie said:
    John Everett said:

    So is ERD measured to the top of the nipple or the top of the spoke
    grommet? If I'm using spocalc should I add the height of two nipple
    heads to 606.4mm to get the correct answer?

    ERD is the diameter of the circle defined by the spoke ends and takes
    into account that a spoke must extend into the rim a bit. It is
    slightly larger than the inner diameter of a rim. ERD is not actually
    "measured" - it is either an estimate or a calculation.

    It is best measured. A URL for a method is posted in this thread.
    It really is measured. Put nipples on a some spokes, measure
    some distances on the spoke, put two spokes a pair of antipodal
    points, measures some more, add and subtract some measurements.
    Do it for three pair of diameters on the rim. If your three
    measurements do not rectify, draw a picture, think through
    the method, and measure some more.

    The great problem is that there are different definitions
    of ERD. One needs to be absolutely certain of the definition
    used in the calculator and of one's measurements.

    --
    Michael Press

  14. MP,

    gnaw. you missed the point. Brandt sez ERD is his idea. ERD
    establishes ONE MEASUREMENT STANDRAD for one wheel combination, not 4
    standradrs for one wheel combination.

    BUTBUTBUT ERD is snot AESL. AESL is the small range of engaged
    threading used for ordering spokes and building the wheel. AESL=ERD-
    SDR (standard deduction range)

    ERD is software's spoke calc standard hypotenuse length as a math
    constant. (maybe also a disease)

    Its snot the length you use to order spokes. its the length you use to
    DEDUCT from to order spokes

    Yeah. the dishing beam is essential and a basic wheel building tool.
    Insert spokes, seat, gives correct dish. A red oak or better beam
    should lean in every shop's corner.

  15. Michael Press said:
    Quoted message said:

    ERD  is the diameter of the circle defined by the spoke ends and takes
    into account that a spoke must extend into the rim a bit.  It is
    slightly larger than the inner diameter of a rim. ERD is not actually
    "measured" - it is either an estimate or a calculation.

    It is best measured. A URL for a method is posted in this thread.
    It really is measured. Put nipples on a some spokes, measure
    some distances on the spoke, put two spokes a pair of antipodal
    points, measures some more, add and subtract some measurements.
    Do it for three pair of diameters on the rim. If your three
    measurements do not rectify, draw a picture, think through
    the method, and measure some more.

    You must have a measuring tool that I do not have. I cannot "measure"
    ERD on any rim (all being double walled) that I have worked with in
    the recent past since the top surface of the nipple heads has always
    been recessed below the bed of the rim. That's why I
    "calculate" (from some measurements I CAN make) as I described (and
    even you describe adding and subtracting some measurements) or
    "estimate" it as I also described since many calcualtion have shown
    actual rim inner diameter +10 mm to be a usable estimate for
    ERD.

    Quoted message said:

    The great problem is that there are different definitions
    of ERD. One needs to be absolutely certain of the definition
    used in the calculator and of one's measurements.


    True. ERD is really just the innner diameter of the rim with a "fudge
    factor" (tied directly to to the configuration of the nipple) factored
    in to get us into the ball park. Most nipples are probably similar
    enough that a single ballpark "ERD" can be stated by the manufacturer
    without creating any significant problems. Years ago I wrote some
    software to calculate spoke length taking into account such subtle
    factors as the measured and calculated nipple depth within the rim and
    hub spoke hole diameter. Such detail is probably overkill, but since
    it just applies accurate measurements, it works.

    DR

  16. datakoll said:

    DR>

    almost. ERD is an hypotenuse not a diameter.


    No, it's a diameter, hence the name "ERD." It is the diameter of a
    circle defined by a series of points (spoke ends).
    The path of the spoke is irrelevant. The ERD of the rim is the same
    regardlees of whether a wheel is radailly or tangentially spoked
    (although spoke length will differ).

    Quoted message said:

    The threading engagment of spoke and nipple related to actual
    effective spoke length (AESL) NOT ERD is the measurement we're after
    here.
    That's a refinment of what you wrote. right?


    Not reallly. I wasn't really addressing the issue of thread
    engagement ( which needs to be "enough" but not "too much"😉
    But yes. The amount of thread engagement does change where the spoke
    ends and the resulting "ERD."

    Quoted message said:

    "This assumes that spokes are to be flush with the top of the nipple
    head."

    we should not assume that. NADA!

    I was merely describing the underlying assumption of what I was
    describing , not "how it should be." Personally I think the ideal
    threading for both functionallity and aesthetics would be to have the
    spoke end flush with the bottom of the slot in the nipple head. YMMV.

    DR

  17. DirtRoadie said:

    You must have a measuring tool that I do not have. I cannot "measure"
    ERD on any rim (all being double walled) that I have worked with in
    the recent past since the top surface of the nipple heads has always
    been recessed below the bed of the rim. That's why I
    "calculate" (from some measurements I CAN make) as I described (and
    even you describe adding and subtracting some measurements) or
    "estimate" it as I also described since many calcualtion have shown
    actual rim inner diameter +10 mm to be a usable estimate for
    ERD.

    Dear DR,

    I may be misunderstanding you, but have a look at this page:
    http://www.sheldonbrown.com/rinard/spocalc.htm#MeasureHubAndRim

    Page down once to the diagram of the double-walled rims, and it shows
    how to measure the ERD from the top of one spoke nipple inside a
    double-walled rim to the other.

    Cheers,

    Carl Fogel

  18. Hi Carl, how was the trip to Goodyear?
    measuring for double walls takes NIQ+10 where we arrive at 0
    insert spoke into rim, magic tape insertion at rim inside entry hole
    for nipple head reach, then for slot base reach, then for 1.5mm short
    of slot base reach.
    OR tape spoke shaft when spoke reachs inside rim eyelet (the grommet
    reinforcement)
    WRITE THE NUMBERS DOWN WITH ASSCOCIATED DIAGRAM IN YOUR LOG BOOK.
    then insert spoke into nipple to threading: tape insertion on spoke.
    measure the short end.
    then thread spoke onto nipple until spoke arrives at slot base. tape
    spoke shaft and measure short end.
    WRITE THE NUMBERS DOWN IN YOUR LOG BOOK.
    you now have a spoke length table. Use the table for tilting at ERD.
    841

    ERD is snot spoke length, spoke length is AESL. Rinard and Brandt,
    obviously highly intelligent people continue chanting ERD like mary
    had a little lamb is spoke length until people of normal intelligence
    believe that, to their error and consternation.
    Clearing the problem off the boards using magic tape and AESL is
    similar to Gates' ascesnion to world's second richest man, having
    soooooo much money he gave it to Africans soooo we can have more
    Africans.

  19. On Sat, 8 Mar 2008 13:58:54 -0800 (PST), datakoll <[email hidden]>

    Quoted message said:

    The entire production smells of irresponsible attitude for the user/
    consumer. Right of ask why not announce ERD may be theoretick
    according to Brandt then direct an examination of in hand spoke
    threading?
    Granted, ERD fills the bill for one standard. Without further
    direction, ERD is grossly misleading.
    To assume ERD is a functional real world spoke measure ask why is
    threading wasted into an unthreaded area.
    Asking why didn't we see that as the direction to ERD's theoretic
    nature is silly oneupmanship practiced by the engine room.
    An excuse to beg for one more reorder on top of the returned spokes or
    a bad joke when the LBS sez "well, we don't exchange bent used
    spokes."
    BAH! FUBAR.

    As usual Gene is the master of obfuscation. However in this case he's
    also wrong on a couple of counts.

    He says, "To assume ERD is a functional real world spoke measure"; yet
    I don't believe anyone assumes this. ERD is a rim measurement.

    Also, he writes about "threading wasted into an unthreaded area". By
    this I'm guessing he means the screwdriver slot. I just threaded one
    of the spokes I removed from the referenced rear wheel (see OP) and
    threaded it backward into one of the nipples. At the point where I
    can't pull the nipple from the spoke if I hold the assembly up to a
    light I can see light passing through the slot, between the base of
    the slot and the end of the spoke. Thus (at least in this case) the
    slot is threaded.

    But to get back to my original question, should I add twice the height
    of one nipple head to Alex's 606.4mm to calculate spoke lengths?

    --
    jeverett3<AT>sbcglobal<DOT>net (John V. Everett)

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