Here's my DIY method.
1. buy one of those huge long bolts from an industrial nut and bolt shop that is about an inch
longer than your headtube. Get the matching nut. Also get washers that fit over the top and
bottom of the headtube.
2. The above serves as the cup press. Hand press the cups into the headtube top and bottom. Slide
the bolt through, securing the washers against the cups top and bottom using the nut.
3. Using two large (12 inch) adjustable wrenches, carefully torque against the bolt and nut to press
the cups into the headtube. Make sure the cups are sliding in square. Due to the amount of torque
being applied, if the cups go off-square, you could ruin them.
4. If you have to install the fork race, here's a cheap (dangerous) solution. Use an old frame with
cups installed. Slide the race onto the new fork. Carefully slide the steerer of the new fork
through the old frame headtube. Wail on the race as precisely as you can, using the frame.
Assuming the race is steel, it can take the beating. Of course, make sure the cup in the old
frame is not contacting the bearing surface. You will have to apply a huge amount of force for
this to work, as the frame lacks the mass of a dedicated tool for this task. As it is an
interference fit, you will have to be patient, precise, and strong.
The above is only cost effective if you will be installing several headsets yourself over the years.
Also, I'm a DIY guy anyway.
--
--------------------------
Andre Charlebois BPE, MCSE4.0, CNA, A+ webmaster for Triathlon New Brunswick www.TriNB.com "A.
Antonovitz" <
[email protected]> wrote in message
news:050220042223365722%[email protected]...
> What is a reasonable charge to install a headset on a frame/fork with no headset present? I was
> quoted$40 at a local LBS- not including the headset. Seems high to me. Any comment would be
> appreciated.
>
> Tony A.